FORM 10-Q
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-Q
QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d)
OF THE SECURITIES EXCHANGE ACT OF 1934
For the quarterly period ended June 30, 2009
Commission file number 0-52105
KAISER ALUMINUM CORPORATION
(Exact name of registrant as specified in its charter)
|
|
|
Delaware
(State of Incorporation)
27422 PORTOLA PARKWAY, SUITE 350,
FOOTHILL RANCH, CALIFORNIA
(Address of principal executive offices)
|
|
94-3030279
(I.R.S. Employer Identification No.)
92610-2831
(Zip Code) |
Registrants telephone number, including area code:
(949) 614-1740
Indicate by check mark whether the registrant (1) has filed all reports required to be filed
by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months, and
(2) has been subject to such filing requirements for the past 90 days. Yes þ No o
Indicate by check mark whether the registrant has submitted electronically and posted on its
corporate Web site, if any, every Interactive Data File required to be submitted and posted
pursuant to Rule 405 of Regulation S-T during the preceding 12 months (or for such shorter period
that the registrant was required to submit and post such files). Yes o No o
Indicate by check mark whether the registrant is a large accelerated filter, an accelerated
filter, a non-accelerated filer, or a smaller reporting company. See the definitions of large
accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the
Exchange Act. (Check one):
|
|
|
|
|
|
|
Large accelerated filer þ |
|
Accelerated filer o |
|
Non-accelerated filer o (Do not check if a smaller reporting company) |
|
Smaller reporting company o |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of
the Exchange Act). Yes o No þ
Indicate by check mark whether the registrant has filed all documents and reports required to
be filed by Sections 12, 13 or 15(d) of the Securities Exchange Act of 1934 subsequent to the
distribution of securities under a plan confirmed by a court. Yes þ No o
As of July 15, 2009, there were 20,276,571 shares of the Common Stock of the registrant
outstanding.
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
PART I FINANCIAL INFORMATION
|
|
|
Item 1. |
|
Financial Statements |
CONSOLIDATED BALANCE SHEETS
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
|
December 31, |
|
|
|
2009 |
|
|
2008 |
|
|
|
(Unaudited) |
|
|
|
(In millions of dollars, except |
|
|
|
share amounts) |
|
ASSETS |
|
|
|
|
|
|
|
|
Current assets: |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
14.6 |
|
|
$ |
.2 |
|
Receivables: |
|
|
|
|
|
|
|
|
Trade, less allowance for doubtful receivables of $.8 at June 30, 2009 and
December 31, 2008 |
|
|
74.2 |
|
|
|
98.5 |
|
Due from affiliate |
|
|
|
|
|
|
11.8 |
|
Other |
|
|
3.1 |
|
|
|
17.5 |
|
Inventories |
|
|
128.1 |
|
|
|
172.3 |
|
Prepaid expenses and other current assets |
|
|
102.1 |
|
|
|
128.4 |
|
|
|
|
|
|
|
|
Total current assets |
|
|
322.1 |
|
|
|
428.7 |
|
Property, plant, and equipment net |
|
|
323.6 |
|
|
|
296.7 |
|
Net asset in respect of VEBA |
|
|
55.5 |
|
|
|
56.2 |
|
Deferred tax assets net |
|
|
295.7 |
|
|
|
313.3 |
|
Other assets |
|
|
38.6 |
|
|
|
50.5 |
|
|
|
|
|
|
|
|
Total |
|
$ |
1,035.5 |
|
|
$ |
1,145.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES AND STOCKHOLDERS EQUITY |
|
|
|
|
|
|
|
|
Current liabilities: |
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
37.7 |
|
|
$ |
52.4 |
|
Accrued salaries, wages, and related expenses |
|
|
30.2 |
|
|
|
41.2 |
|
Other accrued liabilities |
|
|
57.2 |
|
|
|
113.9 |
|
Payable to affiliate |
|
|
21.1 |
|
|
|
27.5 |
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
146.2 |
|
|
|
235.0 |
|
Net liability in respect of VEBA |
|
|
15.9 |
|
|
|
14.0 |
|
Long-term liabilities |
|
|
59.3 |
|
|
|
65.3 |
|
Revolving credit facility and other long-term debt |
|
|
7.1 |
|
|
|
43.0 |
|
|
|
|
|
|
|
|
|
|
|
228.5 |
|
|
|
357.3 |
|
|
|
|
|
|
|
|
|
|
Commitments and contingencies (Note 11) |
|
|
|
|
|
|
|
|
Stockholders equity: |
|
|
|
|
|
|
|
|
Common stock, par value $.01, 90,000,000 shares authorized at both June 30, 2009
and December 31, 2008; 20,276,203 shares issued and outstanding at June 30, 2009
and 20,044,913 at December 31, 2008 |
|
|
.2 |
|
|
|
.2 |
|
Additional capital |
|
|
964.9 |
|
|
|
958.6 |
|
Retained earnings |
|
|
47.8 |
|
|
|
34.1 |
|
Common stock owned by Union VEBA subject to transfer restrictions, at
reorganization value, 4,845,465 shares at both June 30, 2009 and December 31, 2008 |
|
|
(116.4 |
) |
|
|
(116.4 |
) |
Treasury stock, at cost, 572,706 shares at both June 30, 2009 and December 31, 2008 |
|
|
(28.1 |
) |
|
|
(28.1 |
) |
Accumulated other comprehensive loss |
|
|
(61.4 |
) |
|
|
(60.3 |
) |
|
|
|
|
|
|
|
Total stockholders equity |
|
|
807.0 |
|
|
|
788.1 |
|
|
|
|
|
|
|
|
Total |
|
$ |
1,035.5 |
|
|
$ |
1,145.4 |
|
|
|
|
|
|
|
|
The accompanying notes to consolidated financial statements are an integral part of these statements.
2
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
STATEMENTS OF CONSOLIDATED INCOME
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter Ended |
|
|
Six Months Ended |
|
|
|
June 30, |
|
|
June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
|
|
(Unaudited) |
|
|
|
(In millions of dollars, except share and per share amounts) |
|
Net sales |
|
$ |
232.1 |
|
|
$ |
413.5 |
|
|
$ |
498.0 |
|
|
$ |
812.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Costs and expenses: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of products sold: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of products sold, excluding depreciation,
amortization and other items |
|
|
170.3 |
|
|
|
352.0 |
|
|
|
395.9 |
|
|
|
660.5 |
|
Lower of cost or market inventory write-down |
|
|
|
|
|
|
|
|
|
|
9.3 |
|
|
|
|
|
Impairment of investment in Anglesey |
|
|
1.2 |
|
|
|
|
|
|
|
1.8 |
|
|
|
|
|
Restructuring costs and other charges |
|
|
5.1 |
|
|
|
|
|
|
|
6.3 |
|
|
|
|
|
Depreciation and amortization |
|
|
4.3 |
|
|
|
3.7 |
|
|
|
8.4 |
|
|
|
7.2 |
|
Selling, administrative, research and development, and general |
|
|
17.1 |
|
|
|
19.7 |
|
|
|
35.0 |
|
|
|
38.5 |
|
Other operating (benefits) charges, net |
|
|
(.9 |
) |
|
|
.1 |
|
|
|
(.9 |
) |
|
|
.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total costs and expenses |
|
|
197.1 |
|
|
|
375.5 |
|
|
|
455.8 |
|
|
|
706.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income |
|
|
35.0 |
|
|
|
38.0 |
|
|
|
42.2 |
|
|
|
106.1 |
|
Other income (expense): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense |
|
|
(.2 |
) |
|
|
(.3 |
) |
|
|
(.4 |
) |
|
|
(.5 |
) |
Other income (expense), net |
|
|
|
|
|
|
.6 |
|
|
|
(.1 |
) |
|
|
1.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before income taxes |
|
|
34.8 |
|
|
|
38.3 |
|
|
|
41.7 |
|
|
|
106.8 |
|
Income tax provision |
|
|
(15.2 |
) |
|
|
(15.5 |
) |
|
|
(18.3 |
) |
|
|
(44.9 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
19.6 |
|
|
$ |
22.8 |
|
|
$ |
23.4 |
|
|
$ |
61.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings per share Basic (Note 13): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income per share |
|
$ |
.97 |
|
|
$ |
1.11 |
|
|
$ |
1.16 |
|
|
$ |
3.00 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Earnings per share Diluted (Note 13): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income per share |
|
$ |
.97 |
|
|
$ |
1.11 |
|
|
$ |
1.16 |
|
|
$ |
3.00 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average number of common shares outstanding (000): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
|
19,538 |
|
|
|
20,042 |
|
|
|
19,506 |
|
|
|
20,034 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted |
|
|
19,538 |
|
|
|
20,042 |
|
|
|
19,506 |
|
|
|
20,034 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes to consolidated financial statements are an integral part of these statements.
3
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
STATEMENTS OF CONSOLIDATED STOCKHOLDERS EQUITY AND
COMPREHENSIVE INCOME (LOSS)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Owned by |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Union |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
VEBA |
|
|
|
|
|
|
Accumulated |
|
|
|
|
|
|
Common |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Subject to |
|
|
|
|
|
|
Other |
|
|
|
|
|
|
Shares |
|
|
Common |
|
|
Additional |
|
|
Retained |
|
|
Transfer |
|
|
Treasury |
|
|
Comprehensive |
|
|
|
|
|
|
Outstanding |
|
|
Stock |
|
|
Capital |
|
|
Earnings |
|
|
Restriction |
|
|
Stock |
|
|
Loss |
|
|
Total |
|
|
|
(Unaudited) |
|
|
|
(In millions of dollars, except for shares) |
|
BALANCE, December 31, 2008 |
|
|
20,044,913 |
|
|
$ |
.2 |
|
|
$ |
958.6 |
|
|
$ |
34.1 |
|
|
$ |
(116.4 |
) |
|
$ |
(28.1 |
) |
|
$ |
(60.3 |
) |
|
$ |
788.1 |
|
Net income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
23.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
23.4 |
|
Foreign currency translation
adjustment, net of tax of $0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1.1 |
) |
|
|
(1.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
22.3 |
|
Issuance of non-vested shares
to employees |
|
|
196,829 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Issuance of common shares to
employees in lieu of cash
bonus |
|
|
15,674 |
|
|
|
|
|
|
|
.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
.3 |
|
Issuance of common shares to
directors |
|
|
3,734 |
|
|
|
|
|
|
|
.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
.1 |
|
Issuance of common shares to
employees upon vesting of
restricted stock units and
performance shares |
|
|
20,721 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cancellation of employee
non-vested shares |
|
|
(5,668 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash dividends on common stock |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(9.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(9.7 |
) |
Excess tax deficiency upon
vesting of non-vested shares
and dividend payment on
unvested shares expected to
vest |
|
|
|
|
|
|
|
|
|
|
(.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(.1 |
) |
Amortization of unearned
equity compensation |
|
|
|
|
|
|
|
|
|
|
6.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
BALANCE, June 30, 2009 |
|
|
20,276,203 |
|
|
$ |
.2 |
|
|
$ |
964.9 |
|
|
$ |
47.8 |
|
|
$ |
(116.4 |
) |
|
$ |
(28.1 |
) |
|
$ |
(61.4 |
) |
|
$ |
807.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes to consolidated financial statements are an integral part of these statements.
4
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
STATEMENTS OF CONSOLIDATED CASH FLOWS
|
|
|
|
|
|
|
|
|
|
|
Six Months Ended |
|
|
|
June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
|
(Unaudited) |
|
|
|
(In millions of dollars) |
|
Cash flows from operating activities: |
|
|
|
|
|
|
|
|
Net income |
|
$ |
23.4 |
|
|
$ |
61.9 |
|
Adjustments to reconcile net income to net cash provided by operating activities: |
|
|
|
|
|
|
|
|
Depreciation and amortization (including deferred financing costs of $.4 for
the six months ended June 30, 2009 and $.1 for the six months ended June 30,
2008) |
|
|
8.7 |
|
|
|
7.3 |
|
Deferred income taxes |
|
|
17.6 |
|
|
|
35.8 |
|
Excess tax deficiency upon vesting of non-vested shares and dividend payment
on unvested shares expected to vest |
|
|
.1 |
|
|
|
|
|
Non-cash equity compensation |
|
|
6.1 |
|
|
|
5.8 |
|
Net non-cash LIFO (benefits) charges and lower of cost or market inventory
write-down |
|
|
(4.0 |
) |
|
|
30.3 |
|
Non-cash unrealized gains on derivative positions |
|
|
(22.3 |
) |
|
|
(37.8 |
) |
Non-cash impairment charges |
|
|
2.1 |
|
|
|
|
|
Equity in income of unconsolidated affiliate |
|
|
(1.8 |
) |
|
|
(4.4 |
) |
Loss on disposition of property, plant and equipment |
|
|
.1 |
|
|
|
|
|
Other non-cash changes in assets and liabilities |
|
|
2.7 |
|
|
|
(.1 |
) |
Changes in assets and liabilities: |
|
|
|
|
|
|
|
|
Decrease (increase) in trade and other receivables |
|
|
38.7 |
|
|
|
(19.9 |
) |
Decrease in receivable from affiliate |
|
|
11.7 |
|
|
|
9.5 |
|
Decrease (increase) in inventories, excluding LIFO charges and lower of cost
or market write-down |
|
|
48.2 |
|
|
|
(61.2 |
) |
Decrease (increase) in prepaid expenses and other current assets |
|
|
1.6 |
|
|
|
(2.0 |
) |
(Decrease) increase in accounts payable |
|
|
(13.6 |
) |
|
|
2.8 |
|
Decrease in other accrued liabilities |
|
|
(28.7 |
) |
|
|
(15.3 |
) |
Decrease in payable to affiliate |
|
|
(6.4 |
) |
|
|
(7.3 |
) |
Increase (decrease) in accrued income taxes |
|
|
(.5 |
) |
|
|
.8 |
|
Net cash impact of changes in long-term assets and liabilities |
|
|
2.9 |
|
|
|
(1.3 |
) |
Other |
|
|
|
|
|
|
(.1 |
) |
|
|
|
|
|
|
|
Net cash provided by operating activities |
|
|
86.6 |
|
|
|
4.8 |
|
|
|
|
|
|
|
|
Cash flows from investing activities: |
|
|
|
|
|
|
|
|
Capital expenditures, net of change in accounts payable of $1.1 for the six
months ended June 30, 2009 and $.6 for the six months ended June 30, 2008 |
|
|
(36.6 |
) |
|
|
(38.3 |
) |
Decrease (increase) in restricted cash |
|
|
11.2 |
|
|
|
(.1 |
) |
|
|
|
|
|
|
|
Net cash used in investing activities |
|
|
(25.4 |
) |
|
|
(38.4 |
) |
|
|
|
|
|
|
|
Cash flows from financing activities: |
|
|
|
|
|
|
|
|
Borrowings under the revolver credit facility |
|
|
90.3 |
|
|
|
|
|
Repayment of borrowings under the revolving credit facility |
|
|
(126.3 |
) |
|
|
|
|
Financing costs |
|
|
(1.1 |
) |
|
|
|
|
Excess tax (deficiency) benefit upon vesting of non-vested shares and
dividend payment on unvested shares expected to vest |
|
|
(.1 |
) |
|
|
.2 |
|
Cancellation of common stock to cover employee tax withholding upon vesting
of equity awards |
|
|
|
|
|
|
(.5 |
) |
Cash dividend paid to stockholders |
|
|
(9.7 |
) |
|
|
(7.4 |
) |
|
|
|
|
|
|
|
Net cash used in financing activities |
|
|
(46.9 |
) |
|
|
(7.7 |
) |
|
|
|
|
|
|
|
Foreign currency impact on cash and cash equivalents |
|
|
.1 |
|
|
|
|
|
|
|
|
|
|
|
|
Net increase (decrease) in cash and cash equivalents during the period |
|
|
14.4 |
|
|
|
(41.3 |
) |
Cash and cash equivalents at beginning of period |
|
|
.2 |
|
|
|
68.7 |
|
|
|
|
|
|
|
|
Cash and cash equivalents at end of period |
|
$ |
14.6 |
|
|
$ |
27.4 |
|
|
|
|
|
|
|
|
The accompanying notes to consolidated financial statements are an integral part of these statements.
5
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS
(In millions of dollars, except share and per share amounts)
(Unaudited)
1. Summary of Significant Accounting Policies
This Report should be read in conjunction with the Companys Annual Report on Form 10-K for
the year ended December 31, 2008.
Principles of Consolidation and Basis of Presentation. The consolidated financial statements
include the statements of the Company and its wholly owned subsidiaries. Investments in
50%-or-less-owned entities are accounted for by the equity method. The only such entity for the
periods covered by this Report relates to the Companys 49% ownership interest in Anglesey
Aluminium Limited (Anglesey). Intercompany balances and transactions are eliminated.
The accompanying unaudited interim consolidated financial statements have been prepared in
accordance with accounting principles generally accepted in the United States of America (US
GAAP) for interim financial information and the rules and regulations of the Securities and
Exchange Commission (the SEC). Accordingly, these financial statements do not include all of the
disclosures required by US GAAP for complete financial statements. In the opinion of management,
the unaudited interim consolidated financial statements furnished herein include all adjustments,
all of which are of a normal recurring nature unless otherwise noted, necessary for a fair
statement of the results for the interim periods presented.
Use of Estimates and Assumptions. The preparation of financial statements in accordance with
US GAAP requires the use of estimates and assumptions that affect the reported amounts of assets
and liabilities, disclosure of contingent assets and liabilities known to exist as of the date the
financial statements are published, and the reported amounts of revenues and expenses during the
reporting period. Uncertainties with respect to such estimates and assumptions are inherent in the
preparation of the Companys consolidated financial statements; accordingly, it is possible that
the actual results could differ from these estimates and assumptions, which could have a material
effect on the reported amounts of the Companys consolidated financial position and results of
operation.
Operating results for the six months ended June 30, 2009 are not necessarily indicative of the
results that may be expected for the year ending December 31, 2009.
Recognition of Sales. Sales are recognized when title, ownership and risk of loss pass to the
buyer and collectability is reasonably assured. From time to time, in the ordinary course of
business, the Company may enter into agreements with customers requiring the Company to allocate
certain amounts of its annual capacity in return for a fee. Such fees are recognized as revenue
ratably over the life of the agreement which may be in excess of one year in length.
In certain circumstances, based on the terms of certain sales contracts which provide for
periodic, such as quarterly or annual, billing throughout the contract, the Company may recognize
revenue prior to billing the customer. At June 30, 2009 and December 31, 2008, the Company had $4.7
and $.1 of unbilled receivables, respectively, included within Trade receivables on the Companys
Consolidated Balance Sheets. A provision for estimated sales returns from and allowances to
customers is made in the same period as the related revenues are recognized, based on historical
experience or the specific identification of an event necessitating a reserve.
6
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Earnings per Share. On January 1, 2009, the Company adopted Financial Accounting Standards
Board (FASB) Staff Position Emerging Issues Task Force 03-6-1, Determining Whether Instruments
Granted in Share-based Payment Transactions are Participating Securities (FSP EITF 03-6-1).
Unvested share-based payment awards that contain nonforfeitable rights to dividends or dividend
equivalents (whether paid or unpaid) were treated as participating securities and were included in
the computation of earnings per share pursuant to the two-class method in accordance with Statement
of Financial Accounting Standards No. 128, Earnings per Share (SFAS No. 128). Upon adoption, the
Company retrospectively adjusted its earnings per share data to conform to the provisions in FSP
EITF 03-6-1. The retrospective application resulted in a $.03 and $.09 per share reduction in basic
earnings per common share for the quarter and six months ended June 30, 2008, respectively, and a
$.01 and $.04 per share reduction in diluted earnings per common share for the quarter and six
months ended June 30, 2008, respectively (see Note 13).
Basic earnings per share is computed by dividing distributed and undistributed earnings
allocable to common shares by the weighted-average number of common shares outstanding during the
applicable period. The shares owned by a voluntary employee beneficiary association (VEBA) for
the benefit of certain union retirees, their surviving spouses and eligible dependents (the Union
VEBA) that are subject to transfer restrictions, while treated in the Consolidated Balance Sheets
as being similar to treasury stock (i.e., as a reduction in Stockholders equity), are included in
the computation of basic shares outstanding in the Statements of Consolidated Income because such
shares were irrevocably issued and have full dividend and voting rights. Diluted earnings per
share is calculated as the more dilutive result of computing earnings per share under: (i) the
treasury stock method or (ii) the two-class method (see Note 13).
Stock-Based Compensation. The Company accounts for stock-based compensation plans at fair
value. Stock based compensation is provided to employees, directors and a director emeritus. The
Company measures the cost of services received in exchange for an award of equity instruments based
on the grant-date fair value of the award and the number of awards expected to ultimately vest.
The fair value of awards provided to the director emeritus is not material. The cost of the award
is recognized as an expense over the period that the recipient provides service for the award. The
Company has elected to amortize compensation expense for equity awards with graded vesting using
the straight line method. The Company recognized compensation expense for the quarters ended June
30, 2009 and 2008 of $3.0 and $2.8, respectively, and for the six months ended June 30, 2009 and
2008 of $5.5 and $5.1, respectively, in connection with vested awards and non-vested stock,
restricted stock units and stock options (see Note 10).
The Company grants performance shares to executive officers and other key employees. These
awards are subject to performance requirements pertaining to the Companys economic value added
(EVA) performance measured over a three year performance period. The EVA is a measure of the
excess of the Companys pretax operating income for a particular year over a pre-determined
percentage of the net assets of the immediately preceding year, as defined in the 2008-2010 and
2009-2011 Long-Term Incentive (LTI) programs. The number of performance shares, if any, that
will ultimately vest and result in the issuance of common shares depends on the average annual EVA
achieved for the specified three year performance periods. The Company accounts for these awards at
fair value in accordance with Statement of Financial Accounting Standards No. 123 (revised 2004),
Share-based Payments (SFAS No. 123R). The fair value is measured based on the most probable
outcome of the performance condition which is estimated quarterly using the Companys plan and
actual results. The Company expenses the fair value, after assuming an estimated forfeiture rate,
over the specified three year performance periods on a ratable basis. The Company recognized
compensation expense for the quarters ended June 30, 2009 and 2008 of $.7 and $.5, respectively,
and for the six months ended June 30, 2009 and 2008 of $.7 and $.7, respectively, in connection
with the performance shares.
Realization of Excess Tax Benefits. The Company follows the tax law ordering approach in
assessing the realization of excess tax benefits upon vesting of non-vested stock, restricted stock
units and performance shares, exercising of stock options and payment of dividends on non-vested
stock, restricted stock units and performance shares expected to vest. Under the tax law ordering
approach, realization of excess tax benefits is determined based on the ordering provisions of the
tax law. Current year deductions, which include the tax benefits from current year equity award
activities, are used first before using the Companys net operating loss (NOL) carryforwards from
prior years. Under this method, Additional capital would be credited when an excess tax
benefit is realized, creating an additional paid in capital pool, to absorb potential future tax
deficiencies resulting from vesting of non-vested stock, restricted stock units and performance
shares and from the exercise of stock options. During the six months ended June 30, 2009, the
Company recorded a reduction of $.1 to a previously recorded excess tax benefit resulting
7
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
from the vesting of non-vested stock, restricted stock units and from dividend equivalents paid to
non-vested stock and restricted stock units expected to vest. This adjustment was reflected as a
reduction to Additional capital.
Restructuring Costs and Other Charges. Restructuring costs and other charges include employee
severance and benefit costs, impairment of owned equipment to be disposed of and other costs
associated with the exit activities. The Company applies the provisions of Statement of Financial
Accounting Standards No. 146, Accounting for Costs Associated with Exit or Disposal Activities
(SFAS No. 146) relating to one-time termination benefits. Severance costs accounted for under
SFAS No. 146 are recognized when the Companys management with the proper level of authority has
committed to a restructuring plan and communicated those actions to employees. For owned facilities
and equipment, impairment losses recognized are based on the fair value less costs to sell, with
fair value estimated based on existing market prices for similar assets. Other exit costs include
costs to consolidate facilities or close facilities, terminate contractual commitments and relocate
employees. A liability for such costs is recorded at its fair value in the period in which the
liability is incurred. At each reporting date, the Company evaluates its accruals for exit costs
and employee separation costs to ensure the accruals are still appropriate. During the quarter and
six months ended June 30, 2009, the Company recorded $5.1 and $6.3, respectively, of restructuring
costs and other charges relating to employee termination and other personnel costs, and contract
termination and other facility-related activities, in connection with the Companys closure of its
Tulsa, Oklahoma extrusion facility, significant reduction of operations at its Bellwood, Virginia
facility, and streamlining its personnel infrastructure in other locations (See Note 15).
Restricted Cash. The Company is required to keep certain amounts on deposit relating to
workers compensation, derivative contracts, letters of credit and other agreements. Such amounts
totaled $25.6 and $36.8 at June 30, 2009 and December 31, 2008, respectively. Of the restricted
cash balance, $.9 and $1.4 were considered short term and included in Prepaid expenses and other
current assets on the Consolidated Balance Sheets at June 30, 2009 and December 31, 2008,
respectively, and $24.7 and $35.4 were considered long term and included in Other assets on the
Consolidated Balance Sheets at June 30, 2009 and December 31, 2008, respectively. Included in
long-term restricted cash were $7.0 and $17.2 of margin call deposits with the Companys
derivative counterparties at June 30, 2009 and December 31, 2008, respectively (see Note 6).
Trade Receivables and Allowance for Doubtful Accounts. Trade receivables consist of amounts
billed to customers for products sold. Accounts receivable are generally due within 30 days. For
the majority of our receivables, the Company establishes an allowance for doubtful accounts based
upon collection experience and other factors. On certain other receivables where the Company is
aware of a specific customers inability or reluctance to pay, an allowance for doubtful accounts
is established against amounts due to reduce the net receivable balance to the amount the Company
reasonably expects to collect. However, if circumstances change, the Companys estimate of the
recoverability of accounts receivable could be different. Circumstances that could affect the
Companys estimates include, but are not limited to, customer credit issues and general economic
conditions. Accounts are written off once deemed to be uncollectible.
Inventories. Inventories are stated at the lower of cost or market value. Finished products,
work in process and raw material inventories are stated on the last-in, first-out (LIFO) basis.
Other inventories, principally operating supplies and repair and maintenance parts, are stated at
average cost. Inventory costs consist of material, labor and manufacturing overhead, including
depreciation. Abnormal costs, such as idle facility expenses, freight, handling costs and spoilage,
are accounted for as current period charges (see Note 2). During the first quarter of 2009, the
Company recorded an inventory write-down of $9.3 to reflect the market value as of March 31, 2009
(see Note 2). According to Accounting Research Bulletin No. 43 (ARB No. 43), Chapter 4, Inventory
Pricing, market value is determined based on the current replacement cost, by purchase or by
reproduction, except that it does not exceed the net realizable value and it is not less than net
realizable value reduced by an approximate normal profit margin.
Derivative Financial Instruments. Hedging transactions using derivative financial instruments
are primarily designed to mitigate the Companys exposure to changes in prices for certain of the
products which the Company sells and consumes and, to a lesser extent, to mitigate the Companys
exposure to changes in foreign currency exchange rates and energy prices. The Company does not
utilize derivative financial instruments for trading or other speculative purposes. The Companys
derivative activities are initiated within guidelines established by management and approved by the
Companys Board of Directors. Hedging transactions are executed centrally on behalf of all of
the Companys business segments to minimize transaction costs, monitor consolidated net
exposures and allow for increased responsiveness to changes in market factors.
8
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
The Company recognizes all derivative instruments as assets or liabilities in its balance
sheet and measures those instruments at fair value by marking-to-market all of its hedging
positions at each period-end (see Note 12). The Company does not meet the documentation
requirements for hedge (deferral) accounting under Statement of Financial Accounting Standards No.
133, Accounting for Derivative Instruments and Hedging Activities (SFAS No. 133). Changes in the
market value of the Companys open derivative positions resulting from the mark-to-market process
are reflected in Cost of products sold, excluding depreciation, amortization and other items.
Concentration of credit risk. Financial arrangements, which potentially subject the Company to
concentrations of credit risk consist of metal, currency, natural gas derivative contracts and cash
arrangements related to its cash equivalents. If the market value of the Companys net derivative
positions with the counterparty exceeds a specified threshold, if any, the counterparty is required
to transfer cash collateral in excess of the threshold to the Company. Conversely, if the market
value of the net derivative positions falls below a specified threshold, the Company is required to
transfer cash collateral below the threshold to the counterparty. The Company is exposed to credit
loss in the event of nonperformance by counterparties on derivative contracts used in hedging
activities as well as failure of counterparties to return cash collateral previously transferred to
the counterparties. The counterparties to the Companys derivative contracts are major financial
institutions and the Company has not experienced nonperformance by any of its counterparties.
The Company, in accordance with its loan covenants, places its cash in money market funds with
high credit quality financial institutions which invest primarily in commercial paper of prime
quality, short term repurchase agreements, and U.S. government agency notes. The Company has not
experienced losses on its temporary cash investments.
Fair Value Measurement. The Company applies the provisions Statement of Financial Accounting
Standards No. 157, Fair Value Measurements (SFAS No. 157) in measuring the fair value of its
derivative contracts. See Note 1 of the Companys Annual Report on Form 10-K for the year ended
December 31, 2008 for definitions of Level 1, 2 and 3 fair value measurements under the SFAS No.
157 fair value hierarchy. The Companys derivative contracts are valued at fair value using
significant observable and unobservable inputs. Such financial instruments consist of primary
aluminum, natural gas, and foreign currency contracts. The fair values of a majority of these
derivative contracts are based upon trades in liquid markets, such as aluminum options. Valuation
model inputs can generally be verified and valuation techniques do not involve significant
judgment. The fair values of such financial instruments are generally classified within Level 2 of
the fair value.
The Company has some derivative contracts that do not have observable market quotes. For these
financial instruments, management uses significant other observable inputs (i.e., information
concerning regional premiums for swaps). Where appropriate, valuations are adjusted for various
factors, such as bid/offer spreads.
The following table presents the Companys assets and liabilities that are measured and
recognized at fair value on a recurring basis classified under the appropriate level of the fair
value hierarchy as of June 30, 2009:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Level 1 |
|
|
Level 2 |
|
|
Level 3 |
|
|
Total |
|
Derivative assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Aluminum swap contracts |
|
$ |
|
|
|
$ |
7.9 |
|
|
$ |
|
|
|
$ |
7.9 |
|
Aluminum option contracts |
|
|
|
|
|
|
16.1 |
|
|
|
|
|
|
|
16.1 |
|
Canadian dollar and Pound Sterling forward contracts |
|
|
|
|
|
|
0.1 |
|
|
|
|
|
|
|
0.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
|
|
|
$ |
24.1 |
|
|
$ |
|
|
|
$ |
24.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Derivative liabilities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Aluminum swap contracts |
|
$ |
|
|
|
$ |
(47.1 |
) |
|
$ |
|
|
|
$ |
(47.1 |
) |
Aluminum option contracts |
|
|
|
|
|
|
(7.2 |
) |
|
|
|
|
|
|
(7.2 |
) |
Pound Sterling forward contract |
|
|
|
|
|
|
(2.8 |
) |
|
|
|
|
|
|
(2.8 |
) |
Canadian dollar forward contract |
|
|
|
|
|
|
(.5 |
) |
|
|
|
|
|
|
(0.5 |
) |
Euro dollar forward contracts |
|
|
|
|
|
|
(.2 |
) |
|
|
|
|
|
|
(.2 |
) |
Krona forward contract |
|
|
|
|
|
|
(.2 |
) |
|
|
|
|
|
|
(.2 |
) |
Natural gas swap contracts |
|
|
|
|
|
|
(2.7 |
) |
|
|
|
|
|
|
(2.7 |
) |
Midwest premium swap contracts |
|
|
|
|
|
|
|
|
|
|
(.6 |
) |
|
|
(.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
|
|
|
$ |
(60.7 |
) |
|
$ |
(.6 |
) |
|
$ |
(61.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
9
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Financial instruments classified as Level 3 in the fair value hierarchy represent derivative
contracts in which management has used at least one significant unobservable input in the valuation
model. The following table presents a reconciliation of activity for such derivative contracts on a
net basis:
|
|
|
|
|
|
|
Level 3 |
|
Balance at January 1, 2009: |
|
$ |
(1.1 |
) |
Total realized/unrealized losses included in: |
|
|
|
|
Cost of goods sold excluding depreciation, amortization and other items |
|
|
.2 |
|
Purchases, sales, issuances and settlements |
|
|
.3 |
|
Transfers in and (or) out of Level 3 |
|
|
|
|
|
|
|
|
Balance at June 30, 2009 |
|
$ |
(.6 |
) |
|
|
|
|
Total gains included in earnings attributable to the change in unrealized
losses relating to derivative contracts still held at June 30, 2009: |
|
$ |
.2 |
|
|
|
|
|
New Accounting Pronouncements
Recently adopted accounting pronouncements:
- FASB Staff Position FAS 107-1, Interim Disclosures about Fair Value of Financial Instruments
(FSP FAS107-1). During the quarter ended June 30, 2009, the Company adopted FSP FAS 107-1, which
amends FASB Statement No. 107, Disclosures about Fair Value of Financial Instruments, to require
disclosures about fair value of financial instruments for interim reporting periods of publicly
traded companies as well as in annual financial statements. FSP 107-1 also amends Accounting
Principles Board Opinion No. 28, Interim Financial Reporting, to require those disclosures in
summarized financial information at interim reporting periods. The adoption of FSP FAS 107-1 did
not have an impact on the consolidated financial statement disclosures.
- FASB Staff Position FAS 157-4, Determining Fair Value When the Volume and Level of Activity
for the Asset or Liability Have Significantly Decreased and Identifying Transactions That Are Not
Orderly (FSP FAS 157-4). Beginning April 1, 2009, the Company adopted FSP FAS 157-4, which
affirms that the objective of fair value when the market for an asset is not active is the price
that would be received to sell the asset in an orderly transaction; clarifies, and includes
additional factors for, determining whether there has been a significant decrease in market
activity for an asset when the market for that asset is not active and eliminates the proposed
presumption that all transactions are distressed (not orderly) unless proven otherwise. FSP FAS
157-4 instead requires an entity to base its conclusion about whether a transaction was not orderly
on the weight of the evidence. In addition, FSP FAS 157-4 requires an entity to disclose a change
in valuation technique (and the related inputs) resulting from the application of FSP FAS 157-4 and
to quantify its effects, if practicable. The adoption of FSP FAS 157-4 did not have a material
impact on the consolidated financial statements.
- Statement of Financial Accounting Standards No. 165, Subsequent Events (SFAS No. 165).
During the quarter ended June 30, 2009, the Company adopted SFAS No. 165, which establishes general
standards of accounting for, and disclosure of, events that occur after the balance sheet date but
before the financial statements are issued or are available to be issued. The adoption of SFAS No.
165 did not have a material effect on the financial statements.
Recently issued accounting pronouncements not yet adopted:
Statement of Financial Accounting Standards No. 168, The FASB Accounting Standards
Codification and the Heirarchy of Generally Accepted Accounting Principles (SFAS No. 168) was
issued in June 2009. SFAS No. 168 establishes the FASB Accounting Standards Codification (the
Codification) as the source of authoritative accounting principles recognized by the FASB to be
applied by nongovernmental entities in the preparation of financial standards in conformity with US
GAAP. Rules and interpretive releases of the SEC under authority of federal securities laws are
also sources of authoritative US GAAP for SEC registrants. SFAS No. 168 will be effective for
financial statements issued by the Company for interim and annual periods after September 15, 2009.
On the effective date of the SFAS No. 168, all then-existing non-SEC accounting and reporting
standards are superseded, with the exception of certain promulgations listed in SFAS No. 168. The
Company currently anticipates that the adoption of SFAS No. 168 will have no effect on its
consolidated financial statements as the purpose of the Codification is not to create new
accounting and reporting guidance. Rather, the Codification is meant to simplify
user access to all authoritative US GAAP. References to US GAAP in the Companys published
financial statements will be updated, as appropriate, to cite the Codification, following the
effective date of SFAS No. 168.
10
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
2. Inventories
Inventories are stated at the lower of cost or market value. For the Fabricated Products
segment, finished products, work in process and raw material inventories are stated on a LIFO basis
and other inventories, principally operating supplies and repair and maintenance parts, are stated
at average cost. All inventories in the Primary Aluminum segment are stated on the first-in,
first-out (FIFO) basis. Inventory costs consist of material, labor and manufacturing overhead,
including depreciation. Abnormal costs, such as idle facility expenses, freight, handling costs and
spoilage, are accounted for as current period charges.
Inventories consist of the following:
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
|
December 31, |
|
|
|
2009 |
|
|
2008 |
|
Fabricated Products segment |
|
|
|
|
|
|
|
|
Finished products |
|
$ |
38.8 |
|
|
$ |
52.7 |
|
Work in process |
|
|
42.9 |
|
|
|
57.5 |
|
Raw materials |
|
|
30.6 |
|
|
|
48.1 |
|
Operating supplies and repairs and maintenance parts |
|
|
13.5 |
|
|
|
13.2 |
|
|
|
|
|
|
|
|
|
|
|
125.8 |
|
|
|
171.5 |
|
|
|
|
|
|
|
|
|
|
Primary Aluminum segment |
|
|
|
|
|
|
|
|
Primary aluminum |
|
|
2.3 |
|
|
|
.8 |
|
|
|
|
|
|
|
|
|
|
$ |
128.1 |
|
|
$ |
172.3 |
|
|
|
|
|
|
|
|
The Company recorded net non-cash LIFO benefits of approximately $2.1 and $13.2 during the
quarter and six months ended June 30, 2009, respectively. The Company recorded net non-cash LIFO
charges of approximately $16.2 and $30.6 during the quarter and six months ended June 30, 2008,
respectively. These amounts are primarily a result of changes in metal prices and changes in
inventory volumes.
With the inevitable ebb and flow of business cycles, non-cash LIFO benefits (charges) will
result when inventory levels and metal prices fluctuate. Further, lower of cost or market
adjustments can occur when metal prices decline and margins compress. At December 31, 2008, due to
the decline in the London Metal Exchange (LME) price of primary aluminum, the Company recorded a
$65.5 lower of cost or market inventory write-down to reflect inventory at market value. During the
first three months of 2009, the Company recorded an additional lower of cost or market inventory
write-down of $9.3 due to the continued decline in the LME price of primary aluminum. There were no
lower of cost or market inventory write-downs during the quarter ended June 30, 2009 or the six
months ended June 30, 2008.
3. Investment In and Advances To Unconsolidated Affiliate
The Company has a 49% ownership interest in Anglesey, which owns an aluminum smelter at
Holyhead, Wales. The Company accounts for its 49% ownership in Anglesey using the equity method.
The Companys equity in income before income taxes of Anglesey is treated as a reduction or
increase in cost of products gross of the Companys share of United Kingdom corporation tax. The
income tax effects of the Companys equity in income are included in the Companys income tax
provision.
The following table shows a summary of Angleseys selected operating results for the quarters
and six month periods ended June 30, 2009 and 2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
Net sales |
|
$ |
61.8 |
|
|
$ |
91.7 |
|
|
$ |
120.0 |
|
|
$ |
181.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit |
|
$ |
(.6 |
) |
|
$ |
7.1 |
|
|
$ |
3.0 |
|
|
$ |
17.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
2.4 |
|
|
$ |
5.0 |
|
|
$ |
4.1 |
|
|
$ |
12.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Companys equity income(1) |
|
$ |
|
|
|
$ |
3.2 |
|
|
$ |
|
|
|
$ |
6.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
11
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
|
|
|
(1) |
|
For the quarter and six months ended June 30, 2009, the Companys equity income differs from
49% of the summary net income from Anglesey due primarily to an impairment charge that reduced
the Companys investment in Anglesey to zero. The Company began impairing its investment in
Anglesey during the fourth quarter of 2008 (see further discussion regarding the impairment
below). For the quarter and six months ended June 30, 2008, the Companys equity income
differs from 49% of the summary net income from Anglesey primarily due to (a) share based
compensation adjustments of $.1 and $.2, respectively, relating to Angleseys separate
reimbursement agreement with its parent (Rio Tinto) under Angleseys share based award
arrangement, and (b) US GAAP adjustment relating to Angleseys CAROs (defined below in Note 4)
in the amount of $(.3) and $(.7), respectively. |
At December 31, 2008, receivables from Anglesey were $11.8, all of which were received during
the first quarter. No amounts were due from Anglesey at June 30, 2009. At June 30, 2009 and
December 31, 2008, payables to Anglesey were $21.1 and $27.5, respectively.
Anglesey operates under a power agreement that provides sufficient power to sustain its
aluminum reduction operations at full capacity through the end of September 2009, at which time we
expect Anglesey to fully curtail its smelting operations. The nuclear plant that supplies power to
Anglesey is currently slated for decommissioning in late 2010. Anglesey has worked intensively with
government authorities and agencies to find a sustainable alternative to the power supply needs of
the smelter. However, as of the filing date of this Report, no sources have been identified that
would allow the uninterrupted continuation of smelting operations. Additionally, Anglesey continues
to evaluate alternative operating activities in line with the needs of the local community and
market opportunities, including the potential continuation of remelt and casting operations. Taking
into account (i) Angleseys inability to obtain affordable power, (ii) the resulting expected
curtailment of smelting operations, (iii) the growing uncertainty with respect to the future of
Angleseys operations, and (iv) Angleseys expected cash requirements for redundancy and pension
payments, the Company concluded that it should not expect to receive any dividends from Anglesey in
the foreseeable future and, as a result, the Company fully impaired the investment in Anglesey
during the fourth quarter of 2008. For the quarter and six months ended June 30, 2009, the Company
continued to believe that it should not expect to receive any dividends from Anglesey in the
foreseeable future and, as such, continued to fully impair its investment in Anglesey. For the
quarter and six months ended June 30, 2009, the Company recorded impairment charges of $1.2 and
$1.8, respectively, relating to its investment in Anglesey.
On June 12, 2008, Anglesey suffered a significant failure in the rectifier yard that resulted
in a localized fire in one of the power transformers. As a result of the fire, Anglesey operated
below its production capacity during the latter half of 2008 until normal production resumed in
December 2008 and incurred incremental costs, primarily associated with repair and maintenance
costs, as well as loss of margin due to the outage. Anglesey has property damage and business
interruption insurance that is expected to recover financial losses (net of applicable
deductibles). Anglesey received a partial insurance settlement payment of $20.0 in December 2008 of
which $10.0 was recorded as the Companys equity income. During the first quarter of 2009, Anglesey
received another partial insurance settlement of $8.2, 49% of which (or $4.0) was recorded as the
Companys equity income. Anglesey did not receive additional insurance settlements during the
quarter ended June 30, 2009. The timing and the total amount of any remaining insurance recovery
are uncertain. The value of the insurance proceeds received by Anglesey during the first quarter of
2009 reflected in the Companys equity income was fully impaired, as the Company does not expect to
receive any such proceeds.
4. Conditional Asset Retirement Obligations
The Company has conditional asset retirement obligations (CAROs) at several of its
fabricated products facilities. The vast majority of such CAROs consist of incremental costs that
would be associated with the removal and disposal of asbestos (all of which is believed to be fully
contained and encapsulated within walls, floors, ceilings, or piping) at certain of the older
plants if such plants were to undergo major renovation or be demolished. No plans currently exist
for any such renovation or demolition of such facilities and the Companys current assessment is
that the most probable scenarios are that no material CARO will be triggered for 20 or more years.
12
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
The Companys estimates and judgments that affect the probability weighted estimated future
contingent cost amounts did not change during the six months ended June 30, 2009. For the six
months ended June 30, 2008, there was a revision to the estimated timing for certain future
contingent costs recorded during the quarter ended June 30, 2008 that resulted in a $.1 charge to
net income in that period. The Companys results for the quarters ended June 30, 2009 and 2008
each reflect an accretion of the estimated liability of $.1 (recorded in Cost of products sold).
In addition, the Companys results for the six months ended June 30, 2009 and 2008 each reflect an
accretion of the estimated liability of $.1 (recorded in Cost of products sold). The estimated
fair value of the CAROs at June 30, 2009 was $3.4.
Anglesey (see Note 3) also recorded CAROs of approximately $24.0 in its financial statements
in prior years. The time period over which the fair value of CAROs is estimated under United
Kingdom generally accepted accounting principles (UK GAAP) treatment applied by Anglesey is
different from the time period over which the fair value of CAROs is estimated under the principles
of Statement of Accounting Standards No. 143, Accounting for Asset Retirement Obligations or FASB
Interpretation No. 47, Accounting for Conditional Asset Retirement Obligations. As such, the
resulting accretion expenses are different under UK GAAP and US GAAP. Accordingly, the Company
adjusted its equity in earnings for Anglesey for the quarters ended June 30, 2009 and 2008 each by
$.3, and for the six months ended June 30, 2009 and 2008 by $.6 and $.7, respectively, to reflect
the impact of applying US GAAP with respect to the Anglesey CAROs.
For purposes of the Companys fair value estimates with respect to the CAROs, a credit
adjusted risk free rate of 7.5% was used.
5. Property, Plant, and Equipment
The major classes of property, plant, and equipment are as follows:
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
|
December 31, |
|
|
|
2009 |
|
|
2008 |
|
Land and improvements |
|
$ |
23.6 |
|
|
$ |
22.8 |
|
Buildings |
|
|
31.6 |
|
|
|
29.6 |
|
Machinery and equipment |
|
|
239.9 |
|
|
|
211.0 |
|
Construction in progress |
|
|
66.7 |
|
|
|
63.3 |
|
|
|
|
|
|
|
|
|
|
|
361.8 |
|
|
|
326.7 |
|
Accumulated depreciation |
|
|
(38.2 |
) |
|
|
(30.0 |
) |
|
|
|
|
|
|
|
Property, plant, and equipment, net |
|
$ |
323.6 |
|
|
$ |
296.7 |
|
|
|
|
|
|
|
|
13
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
The major components of Construction in progress were as follows:
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
|
December 31, |
|
|
|
2009 |
|
|
2008 |
|
Kalamazoo, Michigan facility (1) |
|
$ |
51.1 |
|
|
$ |
23.0 |
|
Spokane, Washington facility (2) |
|
|
.5 |
|
|
|
8.9 |
|
Other (3) |
|
|
15.1 |
|
|
|
31.4 |
|
|
|
|
|
|
|
|
Total Construction in progress |
|
$ |
66.7 |
|
|
$ |
63.3 |
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
The Kalamazoo, Michigan facility is planned to be equipped with two extrusion presses and a
remelt operation. Completion of this investment program is expected to occur by early 2010. |
|
(2) |
|
The Company substantially completed the $139 million heat treat plate expansion project at
its Trentwood facility in Spokane, Washington, in 2008. |
|
(3) |
|
Other construction in progress is spread among most of the Companys manufacturing locations. |
As discussed in Note 15, the Company impaired certain assets in connection with the
restructuring plans to shut down the Tulsa, Oklahoma facility and curtail operations at the
Bellwood, Virginia location.
For the quarters and six months ended June 30, 2009, the Company recorded depreciation expense
of $4.2 and $8.3, respectively, relating to the Companys operating facilities in its Fabricated
Products segment. For the quarters and six months ended June 30, 2008, the Company recorded
depreciation expense of $3.7 and $7.2, respectively, relating to the Companys operating facilities
in its Fabricated Products segment. An immaterial amount of depreciation expense was also recorded
in the Companys Corporate segment for all such periods.
6. Supplemental Balance Sheet Information
Trade Receivables. Trade receivables were comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
|
December 31, |
|
|
|
2009 |
|
|
2008 |
|
Billed trade receivables |
|
$ |
70.3 |
|
|
$ |
99.2 |
|
Unbilled trade receivables (Note 1) |
|
|
4.7 |
|
|
|
.1 |
|
|
|
|
|
|
|
|
|
|
|
75.0 |
|
|
|
99.3 |
|
Allowance for doubtful receivables |
|
|
(.8 |
) |
|
|
(.8 |
) |
|
|
|
|
|
|
|
|
|
$ |
74.2 |
|
|
$ |
98.5 |
|
|
|
|
|
|
|
|
Prepaid Expenses and Other Current Assets. Prepaid expenses and other current assets were
comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
|
December 31, |
|
|
|
2009 |
|
|
2008 |
|
Current derivative assets (Note 12) |
|
$ |
6.5 |
|
|
$ |
32.2 |
|
Current deferred tax assets |
|
|
83.9 |
|
|
|
84.1 |
|
Option premiums paid |
|
|
7.0 |
|
|
|
5.3 |
|
Short term restricted cash |
|
|
.9 |
|
|
|
1.4 |
|
Prepaid expenses |
|
|
3.8 |
|
|
|
5.4 |
|
|
|
|
|
|
|
|
Total |
|
$ |
102.1 |
|
|
$ |
128.4 |
|
|
|
|
|
|
|
|
Other Assets. Other assets were comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
|
December 31, |
|
|
|
2009 |
|
|
2008 |
|
Derivative assets (Note 12) |
|
$ |
7.5 |
|
|
$ |
5.2 |
|
Option premiums paid |
|
|
3.1 |
|
|
|
4.6 |
|
Restricted cash |
|
|
24.7 |
|
|
|
35.4 |
|
Long term income tax receivables |
|
|
1.5 |
|
|
|
4.4 |
|
Other |
|
|
1.8 |
|
|
|
.9 |
|
|
|
|
|
|
|
|
Total |
|
$ |
38.6 |
|
|
$ |
50.5 |
|
|
|
|
|
|
|
|
14
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Other Accrued Liabilities. Other accrued liabilities were comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
|
December 31, |
|
|
|
2009 |
|
|
2008 |
|
Current derivative liabilities (Note 12) |
|
$ |
40.9 |
|
|
$ |
79.0 |
|
Current FASB Interpretation No. 48 (FIN 48) income tax liabilities |
|
|
7.9 |
|
|
|
11.8 |
|
Accrued income taxes and other taxes payable |
|
|
1.9 |
|
|
|
1.8 |
|
Accrued book overdraft see below |
|
|
|
|
|
|
4.0 |
|
Accrued annual VEBA contribution |
|
|
|
|
|
|
4.9 |
|
Accrued freight |
|
|
1.2 |
|
|
|
2.1 |
|
Environmental accrual |
|
|
2.3 |
|
|
|
3.3 |
|
Other |
|
|
3.0 |
|
|
|
7.0 |
|
|
|
|
|
|
|
|
Total |
|
$ |
57.2 |
|
|
$ |
113.9 |
|
|
|
|
|
|
|
|
The accrued book overdraft balance at June 30, 2009 and December 31, 2008 represents uncleared
cash disbursements.
Long-term Liabilities. Long-term liabilities were comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
|
December 31, |
|
|
|
2009 |
|
|
2008 |
|
Derivative liabilities (Note 12) |
|
$ |
20.4 |
|
|
$ |
27.9 |
|
FIN 48 income tax liabilities |
|
|
11.6 |
|
|
|
10.0 |
|
Workers compensation accruals |
|
|
15.9 |
|
|
|
15.9 |
|
Environmental accruals |
|
|
6.3 |
|
|
|
6.3 |
|
Asset retirement obligations |
|
|
3.4 |
|
|
|
3.3 |
|
Other long term liabilities |
|
|
1.7 |
|
|
|
1.9 |
|
|
|
|
|
|
|
|
Total |
|
$ |
59.3 |
|
|
$ |
65.3 |
|
|
|
|
|
|
|
|
7. Secured Debt and Credit Facilities
Secured credit facility and long term debt consisted of the following:
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
|
December 31, |
|
|
|
2009 |
|
|
2008 |
|
Revolving Credit Facility |
|
$ |
|
|
|
$ |
36.0 |
|
Other |
|
|
7.1 |
|
|
|
7.0 |
|
|
|
|
|
|
|
|
Total |
|
|
7.1 |
|
|
|
43.0 |
|
Less Current portion |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt |
|
$ |
7.1 |
|
|
$ |
43.0 |
|
|
|
|
|
|
|
|
Revolving Credit Facility. At June 30, 2009, the Company had in place a Senior Secured
Revolving Credit Agreement with a group of lenders providing for a $265.0 revolving credit facility
(the Revolving Credit Facility), of which up to a maximum of $60.0 may be utilized for letters of
credit. Under the Revolving Credit Facility, the Company is able to borrow (or obtain letters of
credit) from time to time in an aggregate amount equal to the lesser of a stated amount of $265.0
or a borrowing base comprised of eligible accounts receivable, eligible inventory, and certain
eligible machinery, equipment, and real estate, reduced by certain reserves, all as specified in
the Revolving Credit Facility. The Revolving Credit Facility matures in July 2011, at which time
all principal amounts outstanding thereunder will be due and payable. Borrowings under the
Revolving Credit Facility bear interest at a rate equal to either a base prime rate or LIBOR, at
the Companys option, plus a specified variable percentage determined by reference to the then
remaining borrowing availability under the Revolving Credit Facility. The Revolving Credit Facility
may, subject to certain conditions and the agreement of lenders thereunder, be increased to up to
$275.0 at the request of the Company.
Amounts owed under the Revolving Credit Facility may be accelerated upon the occurrence of
various events of default including, without limitation, the failure to make principal or interest
payments when due and breaches of covenants, representations, and warranties. The Revolving Credit
Facility is secured by a first priority lien on substantially all of the assets of the Company and
certain of its domestic operating subsidiaries that are also borrowers thereunder. The Revolving
Credit Facility places restrictions on the ability of the Company and certain of
15
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
its subsidiaries to, among other things, incur debt, create liens, make investments, pay dividends, repurchase
shares,
sell assets, undertake transactions with affiliates, and enter into unrelated lines of
business. At June 30, 2009, the Company was in compliance or has obtained a waiver in connection with all covenants contained in the
Revolving Credit Facility.
At June 30, 2009, based on the borrowing base determination in effect as of that date, the
Company had $163.4 available for borrowing and letters of credit under the Revolving Credit
Facility, of which $10.0 of letters of credit were outstanding, leaving $153.4 available for
additional borrowing and letters of credit. There were no borrowings under the Revolving Credit
Facility at June 30, 2009, but the interest rate applicable to any borrowings under Revolving
Credit Facility would have been 4.75% at June 30, 2009.
Other. As of June 30, 2009, the Company had a promissory note obligation (the Note) in the
amount of $7.0 in connection with the purchase of real property of the Los Angeles, California
facility. Interest is payable on the unpaid principal balance of the Note monthly in arrears on the
outstanding principal balance at the prime rate, as defined in the Note, plus 1.5%, in no event
exceeding 10% per annum. A principal payment of $3.5 will be due on February 1, 2012 and the
remaining $3.5 will be due on February 1, 2013. The Note is secured by a deed of trust on the
property. For the six months ended June 30, 2009, the Company incurred $.2 in interest expense
relating to the Note. The interest rate applicable to borrowings under the Note was 4.75% at June
30, 2009.
8. Income Tax Matters
Tax Provision. The provision for income taxes for the quarters and six month periods ended
June 30, 2009 and 2008 consisted of:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
Domestic |
|
$ |
17.2 |
|
|
$ |
12.6 |
|
|
$ |
19.0 |
|
|
$ |
38.8 |
|
Foreign |
|
|
(2.0 |
) |
|
|
2.9 |
|
|
|
(.7 |
) |
|
|
6.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
15.2 |
|
|
$ |
15.5 |
|
|
$ |
18.3 |
|
|
$ |
44.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The income tax provision for the six months ended June 30, 2009 was $18.3, or an effective tax rate
of 43.9%. The difference between the effective tax rate and the projected blended statutory tax
rate was primarily related to the impact of a non-deductible
compensation expense, resulting in an increase to the income tax rate of approximately 5.7%. This was partially offset by a reduction of unrecognized
tax benefits, including interest and penalties, resulting in a 1.5% decrease in the effective
tax rate.
The foreign currency impact on unrecognized tax benefits, interest and penalties resulted in a
$1.1 currency translation adjustment that was recorded in Accumulated other comprehensive income.
Deferred Income Taxes. Deferred income taxes reflect the net tax effects of temporary
differences between the carrying amounts of assets and liabilities for financial reporting purposes
and the amounts used for income tax purposes.
At December 31, 2008, the Company had $878.6 of net operating loss (NOL) carryforwards
available to reduce future cash payments for income taxes in the United States. Such NOL
carryforwards expire periodically through 2027. The Company also had $32.1 of other tax attributes,
including $31.7 of alternative minimum tax (AMT) credit carryforwards with an indefinite life,
available to offset regular federal income tax requirements. The remaining tax attributes are
general business credits that will expire periodically through 2011.
In assessing the realizability of deferred tax assets, management considers whether it is
more likely than not that some portion or all of the deferred tax assets will not be realized.
The ultimate realization of deferred tax assets is dependent upon the generation of future taxable
income during the periods in which those temporary differences become deductible. Management
considers taxable income in carryback years, the scheduled reversal of deferred tax liabilities,
tax planning strategies and projected future taxable income in making this assessment. As of
December 31, 2008, due to uncertainties surrounding the realization of some of the Companys
deferred tax assets including state NOLs sustained during the prior years and expiring tax
benefits, the Company has a valuation allowance of $29.5 against its deferred tax assets. When
recognized, the tax benefits relating to any reversal of the valuation allowance will be recorded
as a reduction of income tax expense pursuant to Statement of Financial Accounting Standards No.
141R, Business Combinations.
16
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Foreign taxes primarily represent Canadian income taxes in respect of the Companys facility
in London, Ontario and United Kingdom income taxes in respect of the Companys ownership in
Anglesey. The provision for income tax is based on the projected rate for each applicable period.
Other. The Company and its subsidiaries file income tax returns in the U.S. federal
jurisdiction and various states and foreign jurisdictions. The audit of the Companys federal
income tax return for the 2004 tax year was completed in April 2008. The results of the audit did
not have a material effect on the Companys financial condition or results of operations. The
Canada Revenue Agency audited and issued assessment notices for 1998 through 2001 for which Notices
of Objection have been filed. In addition, the Canada Revenue Agency has audited and issued
assessment notices for 2002 through 2004 and an expected payment of approximately $8.9 will be paid
against previously accrued tax reserves in the third quarter of 2009. Certain past years are still
subject to examination by taxing authorities and the use of NOL carryforwards in future periods
could trigger a review of attributes and other tax matters in years that are not otherwise subject
to examination.
No U.S. federal or state liability has been recorded for the undistributed earnings of the
Companys Canadian subsidiary at December 31, 2008. These undistributed earnings are considered to
be indefinitely reinvested. Accordingly, no provision for U.S. federal and state income taxes or
foreign withholding taxes has been provided on such undistributed earnings. Determination of the
potential amount of unrecognized deferred U.S. income tax liability and foreign withholding taxes
is not practicable because of the complexities associated with its hypothetical calculation.
The Company had gross unrecognized tax benefits of $16.7 and $15.8 at June 30, 2009 and
December 31, 2008, respectively. The change during the quarter and six months ended June 30, 2009
was primarily due to currency fluctuations and the assessment by Canada Revenue Agency for the 2002
through 2004 income tax audit. The Company recognizes interest and penalties related to these
unrecognized tax benefits in the income tax provision. The Company had approximately $8.2 and $9.4
accrued at June 30, 2009 and December 31, 2008, respectively, for interest and penalties. Of the
$9.4 of total interest and penalties at December 31, 2008, $5.2 is included in current liabilities
and $4.2 is included in Long-term liabilities in the Consolidated Balance Sheet. Of the $8.2 of
total interest and penalties at June 30, 2009, $3.7 is included in current liabilities and $4.5 is
included in Long-term liabilities in the Consolidated Balance Sheet. During the quarter and six
months ended June 30, 2009, the Company reduced its liability for interest and penalties by
approximately $2.4 and $2.0, respectively. During the six months ended June 30, 2009, the foreign
currency impact on gross unrecognized tax benefits, interest and penalties resulted in a $1.1
currency translation adjustment that was recorded in Accumulated other comprehensive income, of
which $.8 related to gross unrecognized tax benefits and $.3 related to accrued interest and
penalties. The Company expects its gross unrecognized tax benefits to be reduced by $2.8 within the
next twelve months related to a Canadian income tax audit.
17
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
9. Employee Benefits
Pension and Similar Plans. Pensions and similar plans include:
|
|
|
Monthly contributions of one dollar per hour worked by each bargaining unit employee to
the appropriate multi-employer pension plans sponsored by the United Steelworkers,
International Brotherhood of Teamsters, and International Association of Machinists at
certain of our production facilities. The Company currently estimates that contributions
will range from $2 to $4 per year. |
|
|
|
|
A defined contribution 401(k) savings plan for hourly bargaining unit employees at five
of the Companys production facilities. The Company is required to make contributions to
this plan for active bargaining unit employees at four of these production facilities
ranging from (in whole dollars) $800 to $2,400 per employee per year, depending on the
employees age. The Company currently estimates that contributions to such plans will range
from $1 to $3 per year. |
|
|
|
|
A defined benefit plan for our salaried employees at the Companys facility in London,
Ontario with annual contributions based on each salaried employees age and years of
service. At December 31, 2008, approximately 53% of the plan assets were invested in equity
securities, 40% of plan assets were invested in debt securities and the remaining plan
assets were invested in short term securities. The Companys investment committee reviews
and evaluates the investments portfolio. The asset mix target allocation on the long term
investments is approximately 60% in equity securities and 36% in debt securities with the
remaining assets in short term securities. |
|
|
|
|
A defined contribution savings plan for salaried and certain hourly employees providing
for a concurrent match up to 4% of certain contributions made by employees plus an annual
contribution of between 2% and 10% of their compensation depending on their age and years
of service. All new hires after January 1, 2004 receive a fixed 2% contribution annually.
The Company currently estimates that the contributions to such plan will range from $4 to
$6 per year. |
|
|
|
|
A non-qualified defined contribution plan for key employees who would otherwise suffer
a loss of benefits under the Companys defined contribution plan as a result of the
limitations imposed by the Internal Revenue Code. |
Postretirement Medical Obligations. As a part of the Companys reorganization efforts, the
Companys postretirement medical plan was terminated in 2004. Participants were given the option of
coverage under the Consolidated Omnibus Budget Reconciliation Act of 1985 (COBRA), with the
Companys filing of its plan of reorganization as the qualifying event, or participation in the
applicable VEBA (the Union VEBA or the VEBA that provides benefits for certain other eligible
retirees and their surviving spouse and eligible dependents (the Salaried VEBA)). Qualifying
bargaining unit employees who do not, or are not eligible to, elect COBRA coverage are covered by
the Union VEBA. The Salaried VEBA covers all other retirees including employees who retired prior
to the 2004 termination of the prior plan or who retire with the required age and service
requirements so long as their employment commenced prior to February 2002. The benefits paid by the
VEBAs are at the sole discretion of the respective VEBA trustees and are outside the Companys
control. Upon the Companys emergence from chapter 11 bankruptcy on July 6, 2006, both the Salaried
VEBA and the Union VEBA had rights to receive shares of the Companys newly issued common stock
(see Note 10 of Notes to Consolidated Financial Statements included in the Companys Annual Report
on Form 10-K for the year ended December 31, 2008). As of June 30, 2009, the Union VEBA and
Salaried VEBA own approximately 23.9% and zero percent, respectively, of the Companys outstanding
common stock.
As of the date of filing of this Report, the Companys only obligation to the Union VEBA and
the Salaried VEBA is an annual variable cash contribution which, with respect to the Union VEBA
terminates for periods beginning after December 31, 2012. The amount to be contributed to the VEBAs
through 2012 is 10% of the first $20.0 of annual cash flow (as defined; in general terms, the
principal elements of cash flow are earnings before interest expense, provision for income taxes,
and depreciation and amortization less cash payments for, among other things, interest, income
taxes and capital expenditures), plus 20% of annual cash flow, as defined, in excess of
18
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
$20.0. Such
annual payments may not exceed $20.0 and are also limited (with no carryover to future years) to
the
extent that the payments would cause the Companys liquidity to be less than $50.0. Such
amounts are determined on an annual basis and payable within 120 days following the end of each fiscal
year, or within 15 days following the date on which the Company files its Annual Report on Form
10-K with the SEC (or, if no such report is required to be filed, within 15 days of the delivery of
the independent auditors opinion of the Companys annual financial statements), whichever is
earlier. At December 31, 2008, the Company had preliminarily determined that $4.2 and $.7 were owed
to the Union VEBA and the Salaried VEBA, respectively, under the contribution obligation, which
amounts were recorded in Other accrued liabilities in the Companys Consolidated Balance Sheets
with a corresponding increase/decrease in Net asset/liability in respect of VEBA. In March 2009,
these amounts were paid to the VEBAs following the final determination of the contribution
obligation. In addition, the Company is obligated to pay one-half of the administrative expenses of
the Union VEBA, up to $.3, in each successive calendar year. During 2008, the Company paid $.3 in
administrative expenses of the Union VEBA. No administrative expenses of the Union VEBA were paid
for the six months ended June 30, 2009.
For accounting purposes, after discussions with the staff of the SEC, the Company treats the
postretirement medical benefits to be paid by the VEBAs and the Companys related annual variable
contribution obligations as defined benefit postretirement plans with the current VEBA assets and
future variable contributions described above, and earnings thereon, operating as a cap on the
benefits to be paid. While the Companys only obligation to the VEBAs is to pay the annual variable
contribution amount and the Company has no control over the plan assets, the Company nonetheless
accounts for net periodic postretirement benefit costs in accordance with Statement of Financial
Accounting Standards No. 106, Employers Accounting for Postretirement Benefits other than Pensions
and records any difference between the assets of each VEBA and its accumulated postretirement
benefit obligation in the Companys financial statements.
Components of Net Periodic Benefit Cost and Cash Flow and Charges. The following tables
present the components of net periodic benefit cost for the quarters and six month periods ended
June 30, 2009 and 2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
VEBAs: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
.6 |
|
|
$ |
.4 |
|
|
$ |
1.1 |
|
|
$ |
.9 |
|
Interest cost |
|
|
4.6 |
|
|
|
4.3 |
|
|
|
9.3 |
|
|
|
8.5 |
|
Expected return on plan assets |
|
|
(5.2 |
) |
|
|
(5.2 |
) |
|
|
(10.4 |
) |
|
|
(10.3 |
) |
Amortization of prior service cost |
|
|
.4 |
|
|
|
.2 |
|
|
|
.8 |
|
|
|
.4 |
|
Amortization of net loss |
|
|
1.0 |
|
|
|
.1 |
|
|
|
1.9 |
|
|
|
.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1.4 |
|
|
|
(.2 |
) |
|
|
2.7 |
|
|
|
(.3 |
) |
Defined contribution plans |
|
|
2.2 |
|
|
|
2.8 |
|
|
|
5.2 |
|
|
|
6.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
3.6 |
|
|
$ |
2.6 |
|
|
$ |
7.9 |
|
|
$ |
5.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The following tables present the allocation of these charges:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
Fabricated Products segment |
|
$ |
1.9 |
|
|
$ |
2.5 |
|
|
$ |
4.4 |
|
|
$ |
5.2 |
|
Corporate and Other segment |
|
|
1.7 |
|
|
|
.1 |
|
|
|
3.5 |
|
|
|
.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
3.6 |
|
|
$ |
2.6 |
|
|
$ |
7.9 |
|
|
$ |
5.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For all periods presented, substantially all of the Fabricated Products segments related
charges are in Cost of products sold, excluding depreciation, amortization and other items, with
the balance being in Selling, administrative, research and development and general expense.
See Note 10 of Notes to Consolidated Financial Statements included in the Companys Annual
Report on Form 10-K for the year ended December 31, 2008 for key assumptions used with respect to
the Companys pension plans and key assumptions made in computing the net obligation of each VEBA.
19
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
10. Employee Incentive Plans
Short term incentive plans
The Company has a short term incentive compensation plan for senior management and certain
salaried employees payable at the Companys election in cash, non-restricted shares of common
stock, or a combination of cash and non-restricted shares. Amounts earned under the plan are based
primarily on EVA of the Companys core Fabricated Products business, adjusted for certain safety
and performance factors. Most of the Companys production facilities have similar programs for both
hourly and salaried employees.
Long term incentive plans
General. On July 6, 2006, the 2006 Equity and Performance Incentive Plan (as amended, the
Equity Incentive Plan) became effective. Officers and other key employees of the Company or one
or more of its subsidiaries, as well as directors and directors emeritus of the Company, are
eligible to participate in the Equity Incentive Plan. The Equity Incentive Plan permits the
granting of awards in the form of options to purchase common shares, stock appreciation rights,
shares of non-vested and vested stock, restricted stock units, performance shares, performance
units and other awards. The Equity Incentive Plan will expire on July 6, 2016. No grants will be
made after that date, but all grants made on or prior to that date will continue in effect
thereafter subject to the terms thereof and of the Equity Incentive Plan. The Companys Board of
Directors may, in its discretion, terminate the Equity Incentive Plan at any time. The termination
of the Equity Incentive Plan will not affect the rights of participants or their successors under
any awards outstanding and not exercised in full on the date of termination. In December 2008, the
Company amended the Equity Incentive Plan to include a new French sub-plan in order to issue
restricted stock units to eligible employees of the Companys French subsidiary. Under the French
sub-plan, the restriction period on the restricted stock units cannot be shorter than two years
from the date of grant and the holder of such restricted stock units is not entitled to dividend
equivalent payments in the event that the Company declares dividends on shares of its common stock.
In June 2009, the Company amended the Equity Incentive Plan to clarify and confirm that directors
emeritus are permitted to participate in the Equity Incentive Plan.
Subject to certain adjustments that may be required from time to time to prevent dilution or
enlargement of the rights of participants under the Equity Incentive Plan, upon its effectiveness
2,222,222 common shares were reserved for issuance under the Equity Incentive Plan. At June 30,
2009, 815,357 common shares were available for additional awards under the Equity Incentive Plan.
Compensation charges, all of which are included in Selling, administrative, research and
development and general expenses, related to the Equity Incentive Plan for the quarters and six
month periods ended June 30, 2009 and 2008 were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
Service-based vested
and non-vested common
shares and restricted
stock units |
|
$ |
2.9 |
|
|
$ |
2.8 |
|
|
$ |
5.3 |
|
|
$ |
5.0 |
|
Performance shares |
|
|
.7 |
|
|
|
.5 |
|
|
|
.7 |
|
|
|
.7 |
|
Service-based stock options |
|
|
.1 |
|
|
|
|
|
|
|
.2 |
|
|
|
.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total compensation charge |
|
$ |
3.7 |
|
|
$ |
3.3 |
|
|
$ |
6.2 |
|
|
$ |
5.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Non-vested Common Shares, Restricted Stock Units, and Performance Shares. In March 2009, the
Company granted 180,696 non-vested common shares, 5,181 restricted stock units and 455,880
performance shares to executive officers and other key employees. The performance shares were
granted under the 2009 2011 LTI Program.
During the quarter ended June 30, 2009, the Company granted 1,778 non-vested common shares
and 4,318 performance shares to a member of the senior management. In addition, the Company
granted 13,920 non-vested common shares to its non-employee directors and issued an additional
3,734 common shares to non-employee directors who elected to receive shares of common stock in lieu
of all or a portion of their annual cash retainers. The Company also granted 435 non-vested common
shares to its director emeritus.
20
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
The non-vested common shares granted to executive officers and other members of senior
management during the quarters ended March 31, 2009 and June 30, 2009 are subject to a vesting
requirement that lapses in March 2012. The non-vested common shares granted to other key employees
in March 2009 vest one-third on each of the first, second and third anniversaries of the grant
date. The non-vested common shares granted to directors and a director emeritus in June 2009 are
subject to a vesting requirement that lapses on June 2, 2010. The total grant date fair
value of the non-vested shares issued, after assuming a forfeiture rate, is being amortized to
expense over the various vesting period on a ratable basis.
With the exception of restricted stock units granted under the French sub-plan, restricted
stock units have rights similar to the rights of non-vested common shares and vest one third on
each of the first, second and third anniversaries of the grant date. The employee will receive one
common share for each restricted stock unit upon the vesting of the restricted stock unit.
Restricted stock units granted under the French sub-plan vest two-thirds on the second anniversary
of the grant date and one third on the third anniversary of the grant date. The grant date fair
value of the restricted stock units issued, after assuming a forfeiture rate, is being amortized to
expense over the vesting period on a ratable basis.
The performance shares, granted in March 2009 and May 2009, are subject to performance
requirements pertaining to the Companys average annual EVA measured over a three year performance
period, 2009 through 2011. EVA is a measure of the Companys pretax operating income for a
particular year over a pre-determined percentage of net assets of the immediately preceding year,
as defined in the 2009 2011 LTI Program. The number of performance shares, if any, that will
ultimately vest and result in the issuance of common shares in 2012 will depend on the average
annual EVA achieved during the three year performance period. The Company accounts for these awards
at fair value in accordance with SFAS No. 123R. The total fair value to be recognized as
compensation expense has been estimated based on the most probable outcome of the performance
condition which is evaluated quarterly using the Companys plan and actual results. The total fair
value, based on the Companys best estimate as of June 30, 2009, after assuming an estimated
forfeiture rate, is being amortized to expense over the requisite service period of three years on
a ratable basis.
The fair value of the non-vested common shares, restricted stock units, and performance shares
was determined based on the closing trading price of the common shares on the grant date. A summary
of the activity with respect to non-vested common shares and restricted stock units for the six
months ended June 30, 2009 is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Non-Vested |
|
|
Restricted |
|
|
|
Common Shares |
|
|
Stock Units |
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
|
Average |
|
|
|
|
|
|
Average |
|
|
|
|
|
|
|
Grant-Date |
|
|
|
|
|
|
Grant-Date |
|
|
|
|
|
|
|
Fair Value |
|
|
|
|
|
|
Fair Value |
|
|
|
Shares |
|
|
per Share |
|
|
Units |
|
|
per Unit |
|
Outstanding at January 1, 2009 |
|
|
553,712 |
|
|
$ |
47.79 |
|
|
|
2,969 |
|
|
$ |
36.05 |
|
Granted |
|
|
196,829 |
|
|
|
15.57 |
|
|
|
5,181 |
|
|
|
13.92 |
|
Vested |
|
|
(29,572 |
) |
|
|
52.76 |
|
|
|
(254 |
) |
|
|
78.15 |
|
Forfeited |
|
|
(5,668 |
) |
|
|
25.08 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at June 30, 2009 |
|
|
715,301 |
|
|
$ |
38.87 |
|
|
|
7,896 |
|
|
$ |
20.18 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
A summary of the activity with respect to the performance shares for the six months ended June
30, 2009 is as follows:
|
|
|
|
|
|
|
|
|
|
|
Performance Shares |
|
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
|
Average |
|
|
|
|
|
|
|
Grant-Date |
|
|
|
|
|
|
|
Fair Value |
|
|
|
Shares |
|
|
per Share |
|
Outstanding at January 1, 2009 |
|
|
89,951 |
|
|
$ |
74.40 |
|
Granted |
|
|
460,198 |
|
|
|
14.06 |
|
Vested |
|
|
(20,467 |
) |
|
|
24.83 |
|
Forfeited |
|
|
(21,468 |
) |
|
|
27.15 |
|
|
|
|
|
|
|
|
Outstanding at June 30, 2009 |
|
|
508,214 |
|
|
$ |
23.75 |
|
|
|
|
|
|
|
|
21
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
For the six months ended June 30, 2008, 51,551 non-vested common shares were granted to employees
and non-employee directors at the weighted-average grant date fair value per share of $72.21.
Additionally, 702 shares of restricted stock units and 101,586 performance shares were granted to
employees during this period at the weighted-average grant date fair value per share of $74.82 and
$74.45, respectively. 26,189 non-vested common shares and 419 restricted stock units vested during
the six months ended June 30, 2008.
22
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
As of June 30, 2009, there was $6.0 of unrecognized compensation cost related to the
non-vested common shares and the restricted stock units and $1.6 of unrecognized compensation cost
related to the performance shares. The cost related to the non-vested common shares and the
restricted stock units is expected to be recognized over a weighted-average period of 1.7 years and
the cost related to the performance shares is expected to be recognized over a weighted-average
period of 2.3 years.
Stock Options. As of June 30, 2009, the Company had 22,077 outstanding options for executives
and other key employees to purchase its common shares. The options were granted on April 3, 2007
and have a contractual life of ten years. The options vested one-third on April 3, 2008 and
one-third on April 3, 2009, and will vest one-third on the third anniversary of the grant date. The
weighted-average fair value of the options granted was $39.90 (see Note 11 of Notes to Consolidated
Financial Statements included in the Companys Annual Report on Form 10-K for the year ended
December 31, 2008 for key assumptions used in the Black Scholes pricing model). No new options were
granted during the six months ended June 30, 2009.
A summary of the Companys stock option activity for the six months ended June 30, 2009 is as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted- |
|
|
Weighted- |
|
|
|
|
|
|
|
|
|
|
Average |
|
|
Average |
|
|
|
|
|
|
|
|
|
|
Exercise |
|
|
Remaining |
|
|
Aggregate |
|
|
|
Number of |
|
|
Price per |
|
|
Contractual |
|
|
Intrinsic |
|
|
|
Options |
|
|
Share |
|
|
Life |
|
|
Value |
|
|
|
|
|
|
|
|
|
|
|
(In years) |
|
|
(In millions) |
|
Outstanding at January 1, 2009 |
|
|
22,077 |
|
|
$ |
80.01 |
|
|
|
|
|
|
$ |
|
|
Grants |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Forfeited |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exercise |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Outstanding at June 30, 2009 |
|
|
22,077 |
|
|
$ |
80.01 |
|
|
|
7.75 |
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fully vested and expected to vest at June 30, 2009 |
|
|
21,869 |
|
|
$ |
80.01 |
|
|
|
7.75 |
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exercisable at June 30, 2009 |
|
|
15,143 |
|
|
$ |
80.01 |
|
|
|
7.75 |
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
At June 30, 2009, there was $.2 of unrecognized compensation expense related to stock options.
The expense is expected to be recognized over a weighted-average period of 9 months.
11. Commitments and Contingencies
Commitments. The Company and its subsidiaries have a variety of financial commitments,
including purchase agreements, forward foreign exchange and forward sales contracts (see Note 12),
letters of credit (see Note 7), and guarantees. The Company and its subsidiaries also have
agreements to supply alumina to and to purchase aluminum from Anglesey (see Note 3).
Minimum rental commitments under operating leases at December 31, 2008 were as follows: years
ending December 31, 2009 $5.6; 2010 $4.1; 2011 $2.7; 2012 $2.3 and 2013 and thereafter
$37.1.
Environmental Contingencies. The Company and its subsidiaries are subject to a number of
environmental laws, fines or penalties assessed for alleged breaches of the environmental laws,
and to claims based upon such laws.
Based on the Companys evaluation of the existing environmental matters, the Company had
environmental accruals totaling $8.7 at June 30, 2009. Such amounts are primarily related to
potential solid waste disposal and soil and groundwater remediation matters. These environmental
accruals represent the Companys undiscounted estimate of costs reasonably expected to be incurred
based on presently enacted laws and regulations, currently available facts, existing technology,
and the Companys assessment of the likely remediation action to be taken. The Company expects that
these remediation actions will be taken over the next several years and estimates that expenditures
to be charged to these environmental accruals will be approximately $1.4 in 2009, $1.9 in 2010,
$2.4 in 2011, $.9 in 2012, and $2.1 in 2013 and thereafter.
23
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
As additional facts are developed and definitive remediation plans and necessary regulatory
approvals for implementation of remediation are established or alternative technologies are
developed, changes in these and other factors may result in actual costs exceeding the current
environmental accruals. The Company believes that it is reasonably possible that undiscounted costs
associated with these environmental matters may exceed current accruals by amounts that could be,
in the aggregate, up to an estimated $16.8. As the resolution of these matters is subject to
further regulatory review and approval, no specific assurance can be given as to when the factors
upon which a substantial portion of this estimate is based can be expected to be resolved. However,
the Company is currently working to resolve certain of these matters.
Other Contingencies. The Company and its subsidiaries are party to various lawsuits, claims,
investigations, and administrative proceedings that arise in connection with its past and current
operations. The Company evaluates such matters on a case by case basis, and its policy is to
vigorously contest any such claims it believes are without merit. In accordance with Statement of
Financial Accounting Standards No. 5, Accounting for Contingencies, the Company reserves for a
legal liability when it is both probable that a liability has been incurred and the amount of the
loss can be reasonably estimated. Quarterly, in addition to when changes in facts and circumstances
require it, the Company reviews and adjusts these reserves to reflect the impacts of negotiations,
settlements, rulings, advice of legal counsel and other information, and events pertaining to a
particular case. While uncertainties are inherent in the final outcome of such matters and it is
presently impossible to determine the actual cost that may ultimately be incurred, management
believes that it has sufficiently reserved for such matters and that the ultimate resolution of
pending matters will not have a material adverse impact on its consolidated financial position,
operating results, or liquidity.
12. Derivative Financial Instruments and Related Hedging Programs
In conducting its business, the Company uses various instruments, including forward contracts
and options, to manage the risks arising from fluctuations in aluminum prices, energy prices and
exchange rates. The Company has historically entered into derivative transactions from time to time
to limit its economic (i.e., cash) exposure resulting from (i) its anticipated sales of primary
aluminum and fabricated aluminum products, net of expected purchase costs for items that fluctuate
with aluminum prices, (ii) the energy price risk from fluctuating prices for natural gas used in
its production process, and (iii) foreign currency requirements with respect to its cash
commitments for equipment purchases and with respect to its foreign subsidiaries and affiliate. As
the Companys hedging activities are generally designed to lock-in a specified price or range of
prices, realized gains or losses on the derivative contracts utilized in the hedging activities
generally offset at least a portion of any losses or gains, respectively, on the transactions being
hedged at the time the transaction occurs. However, due to mark-to-market accounting, during the
life of the derivative contract, significant unrealized, non-cash gains and losses are recorded in
the income statement as a reduction or increase in Cost of products sold, excluding depreciation,
amortization and other items. The Company may also be exposed to margin calls, which the Company
tries to minimize or offset through counterparty credit lines and/or use of options. From time to
time, the Company may modify the terms of the derivative contracts based on operational needs.
As a result of the expected curtailment of Angleseys smelting operations discussed in Note 3
of this Report, the Company believes its exposure to alumina and primary aluminum price risk with
respect to the Companys income and cash flow related to its share of Anglesey production is
expected to decrease in the third quarter of 2009 and will likely be eliminated in the fourth
quarter of 2009 and beyond.
The Companys pricing of fabricated aluminum products is generally intended to lock-in a
conversion margin (representing the value added from the fabrication process(es)) and to pass metal
price risk on to its customers. However, in certain instances the Company does enter into firm
price arrangements. In such instances, the Company does have price risk on its anticipated primary
aluminum purchases in respect of the customers orders. The Company currently uses third party
hedging instruments to limit exposure to primary aluminum price risks related to substantially all
fabricated products firm price arrangements.
Total fabricated products shipments during the six months ended June 30, 2009 and 2008 that
contained fixed price terms were (in millions of pounds) 91.3 and 127.7, respectively. At June 30,
2009, the Fabricated Products business held contracts for the delivery of fabricated aluminum
products that have the effect of creating price risk on
24
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
anticipated purchases of primary aluminum during the last six months of 2009 and for the
period 2010 through 2012 totaling approximately (in millions of pounds): 2009 82.1, 2010
90.3, 2011 76.6, and 2012 13.4.
The following table summarizes the Companys material derivative positions at June 30, 2009:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Notional |
|
|
|
|
|
|
|
|
Amount of |
|
|
|
|
|
|
|
|
Contracts |
|
Fair |
Commodity |
|
Period |
|
(mmlbs) |
|
Value |
Aluminum |
|
|
|
|
|
|
|
|
|
|
|
|
Option purchase contracts |
|
7/2009 through 12/2011 |
|
|
285.4 |
|
|
$ |
8.8 |
|
Fixed priced purchase contracts |
|
7/2009 through 12/2012 |
|
|
227.4 |
|
|
$ |
(45.4 |
) |
Fixed priced sales contracts |
|
7/2009 through 12/2011 |
|
|
70.7 |
|
|
$ |
6.2 |
|
Regional premium swap contracts(1) |
|
7/2009 through 12/2012 |
|
|
195.1 |
|
|
$ |
(0.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Notional |
|
|
|
|
|
|
|
|
Amount of |
|
|
|
|
|
|
|
|
Contracts |
|
Fair |
Foreign Currency |
|
Period |
|
(mm) |
|
Value |
Pound Sterling |
|
|
|
|
|
|
|
|
|
|
|
|
Fixed priced purchase contracts |
|
7/2009 through 9/2009 |
|
£ |
17.1 |
|
|
$ |
(2.7 |
) |
Candian dollar |
|
|
|
|
|
|
|
|
|
|
|
|
Fixed priced purchase contracts |
|
8/2009 |
|
|
C$ |
9.1 |
|
|
$ |
(.5 |
) |
Fixed priced sales contracts |
|
8/2009 |
|
|
C$ |
9.1 |
|
|
$ |
.1 |
|
Euro |
|
|
|
|
|
|
|
|
|
|
|
|
Fixed priced purchase contracts |
|
7/2009 through 3/2010 |
|
|
3.5 |
|
|
$ |
(.2 |
) |
Krona |
|
|
|
|
|
|
|
|
|
|
|
|
Fixed priced purchase contracts |
|
7/2009 through 9/2009 |
|
Kr |
6.3 |
|
|
$ |
(.2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Notional |
|
|
|
|
|
|
|
|
Amount of |
|
|
|
|
|
|
|
|
Contracts |
|
Fair |
Energy |
|
Period |
|
(mmbtu) |
|
Value |
Natural gas |
|
|
|
|
|
|
|
|
|
|
|
|
Fixed priced purchase contracts(2) |
|
7/2009 through 12/2009 |
|
|
940,000 |
|
|
$ |
(2.7 |
) |
|
|
|
(1) |
|
Regional premiums represent the premium over the LME price for primary aluminum which is
incurred on the Companys purchases of primary aluminum. |
|
(2) |
|
As of June 30, 2009, the Companys exposure to increases and decreases in natural gas prices
had been substantially limited for approximately 66% of natural gas purchases for July 2009
through September 2009 and approximately 53% of the natural gas purchases for October 2009
through December 2009. |
The Company reflects the fair value of its derivative contracts on a gross basis in the
Consolidated Balance Sheets (See Note 6). As more fully discussed in Note 1, the Company reflects
changes in the market value of its derivative instruments in Net income (rather than deferring such
gains/losses to the date of the underlying transactions to which the related hedges occur). The
realized and unrealized gains (losses) for the quarters and six month periods ended June 30, 2009
and 2008 were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
Realized gains (losses): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Aluminum |
|
$ |
(7.9 |
) |
|
$ |
6.0 |
|
|
$ |
(13.5 |
) |
|
$ |
8.8 |
|
Foreign currency |
|
|
(4.1 |
) |
|
|
.4 |
|
|
|
(10.6 |
) |
|
|
.6 |
|
Natural gas |
|
|
(2.2 |
) |
|
|
1.1 |
|
|
|
(6.5 |
) |
|
|
.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total realized gains (losses) |
|
$ |
(14.2 |
) |
|
$ |
7.5 |
|
|
$ |
(30.6 |
) |
|
$ |
9.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrealized gains (losses): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Aluminum |
|
$ |
16.9 |
|
|
$ |
1.2 |
|
|
$ |
7.9 |
|
|
$ |
31.8 |
|
Foreign currency |
|
|
7.8 |
|
|
|
.8 |
|
|
|
12.1 |
|
|
|
1.9 |
|
Natural gas |
|
|
1.9 |
|
|
|
2.9 |
|
|
|
2.3 |
|
|
|
4.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total unrealized gains (losses) |
|
$ |
26.6 |
|
|
$ |
4.9 |
|
|
$ |
22.3 |
|
|
$ |
37.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
25
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Both realized and unrealized gains (losses) on derivative instruments are included in Cost of
products sold, excluding depreciation, amortization and other items, for the periods presented.
All of the Companys derivative contracts contain credit-risk related contingencies. If the
fair value of the Companys net derivative positions with the counterparty exceeds a specified
threshold, if any, the counterparty is required to transfer cash collateral in excess of the
threshold to the Company. Conversely, if the fair value of the net derivative positions falls below
a specified threshold, the Company is required to transfer cash collateral below the threshold to
the counterparty. At June 30, 2009, the Company had $7.0 of margin deposits with its counterparties
as a result of the credit-risk related contingency features.
13. Earnings Per Share
On January 1, 2009, the Company adopted FSP EITF 03-6-1. Under FSP EITF 03-6-1, unvested
share-based payment awards that contain nonforfeitable rights to dividends or dividend equivalents
(whether paid or unpaid) are treated as participating securities and are included in the
computation of earnings per share pursuant to the two-class method in accordance with SFAS No. 128.
Certain of the Companys unvested share-based payment awards contain nonforfeitable rights to
dividends and dividend equivalents. Upon adoption of FSP EITF 03-6-1, the Company used the
two-class method in the computation of earnings per share for the quarter and six months ended June
30, 2009 and retrospectively adjusted its earnings per share data for the quarter and six months
ended June 30, 2008 to conform with the provisions in FSP EITF 03-6-1.
Basic and diluted earnings per share using the two-class method for the quarters and six month
periods ended June 30, 2009 and 2008 were calculated as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
Numerator: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Income |
|
$ |
19.6 |
|
|
$ |
22.8 |
|
|
$ |
23.4 |
|
|
$ |
61.9 |
|
Less: net income attributable to participating securities (1) |
|
|
(.6 |
) |
|
|
(.6 |
) |
|
|
(.7 |
) |
|
|
(1.7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income available to common stockholders |
|
$ |
19.0 |
|
|
$ |
22.2 |
|
|
$ |
22.7 |
|
|
$ |
60.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Denominator: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average common shares outstanding Basic |
|
|
19,537,848 |
|
|
|
20,041,886 |
|
|
|
19,505,611 |
|
|
|
20,034,423 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average common shares outstanding Diluted |
|
|
19,537,848 |
|
|
|
20,041,886 |
|
|
|
19,505,611 |
|
|
|
20,034,423 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income per common share: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic |
|
$ |
.97 |
|
|
$ |
1.11 |
|
|
$ |
1.16 |
|
|
$ |
3.00 |
|
Diluted |
|
$ |
.97 |
|
|
$ |
1.11 |
|
|
$ |
1.16 |
|
|
$ |
3.00 |
|
26
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
|
|
|
(1) |
|
Net income attributable to participating securities includes both distributed and
undistributed net income. Distributed net income attributed to participating securities
represents dividend and dividend equivalents declared on the participating securities that the
Company expects to ultimately vest. Distributed net income to participating securities was $.1
for each of the quarters ended June 30, 2009 and 2008 and was $.3 and $.2 for the six months
ended June 30, 2009 and 2008, respectively. Undistributed net income attributed to
participating securities was $.4 and $.7 for the quarters ended June 30, 2009 and 2008,
respectively, and $.4 and $1.8 for the six month periods ended June 30, 2009 and 2008,
respectively. For the quarters and six month periods ended June 30, 2009 and 2008,
undistributed net income was apportioned to common stockholders and participating securities
based on the weighted average number of each class of securities outstanding during the
applicable period as a percentage of the combined weighted average number of these securities
outstanding during the period. For the quarters and six month periods ended June 30, 2009 and
2008, undistributed net income apportioned to the participating securities represented
approximately 3% of total undistributed net income. |
In computing the diluted weighted average common shares outstanding for the quarters and six
month periods ended June 30, 2009 and 2008, the Company used the two-class method assuming that
participating securities are not exercised, vested or converted. The Company included the dilutive
effect of stock options in calculating the diluted weighted average common shares. Options to
purchase 22,077 common shares at an average exercise price per share of $80.01 were outstanding at
both June 30, 2009 and 2008. The potential dilutive effect of such shares was zero for each of the
quarters ended June 30, 2009 and 2008 and zero for each of the six month periods ended June 30,
2009 and 2008.
For the six months ended June 30, 2009 and 2008, the Company paid a total of $9.7, or $.48 per
common share, and $7.4, or $.36 per common share, respectively, in cash dividends to stockholders,
including the holders of restricted stock, and dividend equivalents to the holders of restricted
stock units and to the holders of performance shares with respect to one half of the performance
shares.
14. Segment and Geographical Area Information
The Companys primary line of business is the production of semi-fabricated specialty aluminum
products. In addition, the Company owns a 49% interest in Anglesey (see Note 3).
The Companys continuing operations are organized and managed by product type and include two
operating segments of the aluminum industry and the Corporate segment. The aluminum industry
segments consist of: Fabricated Products and Primary Aluminum. The Fabricated Products segment
sells value-added products such as heat treat aluminum sheet and plate, extrusions and forgings
which are used in a wide range of industrial applications, including aerospace, defense, automotive
and general engineering end-use applications. The Primary Aluminum segment produces, through its
investment in Anglesey, commodity grade products as well as value-added products such as ingot and
billet, for which the Company receives a premium over normal commodity market prices, and conducts
hedging activities in respect of the Companys exposure to primary aluminum price risk. The
accounting policies of the segments are the same as those described in Note 1 of Notes to
Consolidated Financial Statements included in the Companys Annual Report on Form 10-K for the year
ended December 31, 2008. Segment results are evaluated internally by management before any
allocation of corporate overhead and without any charge for income taxes, interest expense, or
Other operating charges, net.
27
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
Financial information by operating segment for the quarters and six month periods ended June
30, 2009 and 2008 is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
Net Sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products |
|
$ |
204.8 |
|
|
$ |
359.2 |
|
|
$ |
445.6 |
|
|
$ |
708.4 |
|
Primary Aluminum |
|
|
27.3 |
|
|
|
54.3 |
|
|
|
52.4 |
|
|
|
104.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
232.1 |
|
|
$ |
413.5 |
|
|
$ |
498.0 |
|
|
$ |
812.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment Operating Income (Loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products |
|
$ |
18.6 |
|
|
$ |
42.9 |
|
|
$ |
32.6 |
|
|
$ |
82.9 |
|
Primary Aluminum |
|
|
26.9 |
|
|
|
8.1 |
|
|
|
31.3 |
|
|
|
48.7 |
|
Corporate and Other |
|
|
(11.4 |
) |
|
|
(12.9 |
) |
|
|
(22.6 |
) |
|
|
(25.3 |
) |
Other Operating Charges, Net |
|
|
.9 |
|
|
|
(.1 |
) |
|
|
.9 |
|
|
|
(.2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operating income |
|
$ |
35.0 |
|
|
$ |
38.0 |
|
|
$ |
42.2 |
|
|
$ |
106.1 |
|
Interest expense |
|
|
(.2 |
) |
|
|
(.3 |
) |
|
|
(.4 |
) |
|
|
(.5 |
) |
Other income (expense), net |
|
|
|
|
|
|
.6 |
|
|
|
(.1 |
) |
|
|
1.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income before income taxes |
|
$ |
34.8 |
|
|
$ |
38.3 |
|
|
$ |
41.7 |
|
|
$ |
106.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
Depreciation and Amortization: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products |
|
$ |
4.2 |
|
|
$ |
3.7 |
|
|
$ |
8.3 |
|
|
$ |
7.2 |
|
Corporate and Other |
|
|
.1 |
|
|
|
|
|
|
|
.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
4.3 |
|
|
$ |
3.7 |
|
|
$ |
8.4 |
|
|
$ |
7.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures, net of change in accounts payable: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products |
|
$ |
14.4 |
|
|
$ |
23.3 |
|
|
$ |
36.6 |
|
|
$ |
38.3 |
|
Corporate and Other |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
14.4 |
|
|
$ |
23.3 |
|
|
$ |
36.6 |
|
|
$ |
38.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
|
December 31, |
|
|
|
2009 |
|
|
2008 |
|
Segment assets: |
|
|
|
|
|
|
|
|
Fabricated Products |
|
$ |
455.5 |
|
|
$ |
498.8 |
|
Primary Aluminum(1) |
|
|
41.5 |
|
|
|
99.9 |
|
Corporate and Other(2) |
|
|
538.5 |
|
|
|
546.7 |
|
|
|
|
|
|
|
|
|
|
$ |
1,035.5 |
|
|
$ |
1,145.4 |
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Primary Aluminum includes the Companys derivative assets. |
|
(2) |
|
Corporate and Other includes all of the Companys Cash and cash equivalents, Net assets in
respect of VEBA and net deferred income tax assets. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
Income Taxes Paid: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
United States |
|
$ |
1.8 |
|
|
$ |
1.8 |
|
|
$ |
1.8 |
|
|
$ |
1.9 |
|
Canada |
|
|
.1 |
|
|
|
.8 |
|
|
|
.4 |
|
|
|
2.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
1.9 |
|
|
$ |
2.6 |
|
|
$ |
2.2 |
|
|
$ |
3.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
28
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
15. Restructuring costs and other charges
Fourth Quarter 2008 Restructuring Plans
In December 2008, the Company announced plans to close operations at its Tulsa, Oklahoma
facility and significantly reduce operations at its Bellwood, Virginia facility. The Tulsa,
Oklahoma facility produced, and the Bellwood, Virginia produces, primarily extruded seamless tube
and rod and bar products sold principally to service centers for general engineering applications.
The operations and workforce reductions were a result of deteriorating economic and market
conditions. Approximately 45 employees at the Tulsa, Oklahoma facility and 125 employees at the
Bellwood, Virginia facility were affected. As a result, the Company incurred restructuring costs
and other charges of $8.8 during the fourth quarter of 2008, of which $4.5 was related to
involuntary employee terminations and $4.3 related to asset impairment. During the first quarter
of 2009, the Company recorded additional charges of $1.2 in connection with these restructuring
efforts, consisting primarily of contract termination and facility shut-down costs. Approximately
$0.6 of the first quarter expense represents cash obligations, with the balance represented by
non-cash charges. The restructuring efforts initiated during the fourth quarter of 2008 were
substantially completed by the end of the first quarter of 2009.
All restructuring costs and other charges described above were incurred and recorded in the
Companys Fabricated Products segment.
Second Quarter 2009 Restructuring Plans
In May 2009, the Company announced plans to: (i) further curtail operations at its Bellwood,
Virginia facility to focus solely on drive shaft and seamless tube products and (ii) shut down the
Bellwood, Virginia facility temporarily during the month of July 2009, in response to planned
shutdowns in the automotive industry and continued weak economic and market conditions. In
addition, the Company reduced its personnel in certain other locations in the
quarter ended June 30, 2009, in an effort to streamline costs. Approximately 85 employees were
affected by the reduction in force, principally at the Bellwood location. In connection with the
foregoing plans, the Company recorded restructuring costs and other charges of $5.1 in the second
quarter of 2009. Of these charges, $4.8 were related to involuntary employee terminations and
other personnel costs, and the remaining $0.3 were principally related to a non-cash asset
impairment. Of the personnel-related costs recorded during the second quarter, approximately $0.8
represented incremental non-cash expense during the period, in connection with the accelerated
vesting of previously granted share-based payments. The restructuring efforts initiated during the
second quarter of 2009 are expected to be substantially completed by the end of the third quarter
of 2009.
Of the $5.1 restructuring costs and other charges incurred in the quarter ended June 30, 2009, $4.2
were incurred and recorded in the Companys Fabricated Products segment, with the remaining $0.9
incurred and reported in the Companys Corporate segment.
The following table summarizes the activity relating to cash obligations arising from the
Companys restructuring plans:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employee |
|
|
|
|
|
|
|
|
|
Termination |
|
|
|
|
|
|
|
|
|
and Other |
|
|
Facility |
|
|
|
|
|
|
Personnel |
|
|
related |
|
|
|
|
|
|
Costs |
|
|
costs |
|
|
Total |
|
Restructuring obligations at December 31, 2008 |
|
$ |
4.5 |
|
|
$ |
|
|
|
$ |
4.5 |
|
Cash restructuring costs and other charges: |
|
|
|
|
|
|
|
|
|
|
|
|
Recorded in the quarter ended March 31, 2009 (1) |
|
|
.2 |
|
|
|
.4 |
|
|
|
.6 |
|
Recorded in the quarter ended June 30, 2009 (2) |
|
|
4.0 |
|
|
|
.1 |
|
|
|
4.1 |
|
|
|
|
|
|
|
|
|
|
|
Total cash restructuring costs and other charges
recorded for the six months ended June 30, 2009 |
|
|
4.2 |
|
|
|
.5 |
|
|
|
4.7 |
|
Cash payments |
|
|
(4.1 |
) |
|
|
(.5 |
) |
|
|
(4.6 |
) |
|
|
|
|
|
|
|
|
|
|
Restructuring obligations at June 30, 2009 |
|
$ |
4.6 |
|
|
$ |
|
|
|
$ |
4.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
In connection with the fourth quarter 2008 restructuring plans described above. |
|
(2) |
|
In connection with the second quarter 2009 restructuring plans described above. |
29
KAISER ALUMINUM CORPORATION AND SUBSIDIARY COMPANIES
NOTES TO INTERIM CONSOLIDATED FINANCIAL STATEMENTS (Continued)
16. Supplemental cash flow information
|
|
|
|
|
|
|
|
|
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
Supplemental disclosure of cash flow information: |
|
|
|
|
|
|
|
|
Interest paid, net of capitalized interest of $1.0 and zero, respectively |
|
$ |
|
|
|
$ |
.4 |
|
|
|
|
|
|
|
|
Income taxes paid |
|
$ |
2.2 |
|
|
$ |
3.9 |
|
|
|
|
|
|
|
|
Supplemental disclosure of non-cash transactions: |
|
|
|
|
|
|
|
|
Dividend declared and unpaid |
|
$ |
|
|
|
$ |
5.0 |
|
|
|
|
|
|
|
|
Acquisition of leased equipment |
|
$ |
.1 |
|
|
$ |
|
|
|
|
|
|
|
|
|
17. Subsequent events
The Company has evaluated events subsequent to June 30, 2009 to assess the need for potential
recognition or disclosure in this Report. Such events were evaluated through July 29, 2009, the
date these financial statements were issued. Based upon this evaluation, it was
determined that no subsequent events occurred that require recognition in the financial statements
and that the following item represents an event that merits disclosure herein:
On July 15, 2009, the Companys Board of Directors approved the declaration of a quarterly
cash dividend of $.24 per common share to stockholders of record at the close of business on July
27, 2009, payable on August 17, 2009.
30
Item 2. Managements Discussion and Analysis of Financial Condition and Results of Operations
This Item should be read in conjunction with Part I, Item., Financial Statements of this
Report.
This Report contains statements which constitute forward-looking statements within the
meaning of the Private Securities Litigation Reform Act of 1995. These statements appear in a
number of places in this Report and can be identified by the use of forward-looking terminology
such as believes, expects, may, estimates, will, should, plans, or anticipates or
comparable terminology, or by discussions of strategy. Readers are cautioned that any such
forward-looking statements are not guarantees of future performance and involve significant risks
and uncertainties, and that actual results may vary materially from those in the forward-looking
statements as a result of various factors. These factors include: the effectiveness of managements
strategies and decisions; general economic and business conditions; developments in technology; new
or modified statutory or regulatory requirements; and changing prices and market conditions. Part
I, Item 1A. Risk Factors included in our Annual Report on Form 10-K for the year ended December
31, 2008, identifies other factors that could cause actual results to vary. No assurance can be
given that these are all of the factors that could cause actual results to vary materially from the
forward-looking statements.
Managements discussion and analysis of financial condition and results of operations (MD&A)
is designed to provide a reader of our financial statements with a narrative from the perspective
of our management on our financial condition, results of operations, liquidity, and certain other
factors that may affect our future results. Our MD&A is presented in six sections:
|
|
|
Liquidity and Capital Resources; |
|
|
|
Contractual Obligations, Commercial Commitments, and Off-Balance-Sheet and Other
Arrangements; |
|
|
|
Critical Accounting Estimates and Policies; and |
|
|
|
New Accounting Pronouncements. |
We believe our MD&A should be read in conjunction with the Consolidated Financial Statements
and related Notes included in Part II, Item 8. Financial Statements and Supplementary Data of our
Annual Report on Form 10-K for the year ended December 31, 2008.
In the discussion of operating results below, certain items are referred to as non-run-rate
items. For purposes of such discussion, non-run-rate items are items that, while they may recur
from period to period, (i) are particularly material to results, (ii) affect costs primarily as a
result of external market factors, and (iii) may not recur in future periods if the same level of
underlying performance were to occur. Non-run-rate items are part of our business and operating
environment but are worthy of being highlighted for the benefit of the users of the financial
statements. Our intent is to allow users of the financial statements to consider our results both
in light of and separately from items such as fluctuations in underlying metal prices, natural gas
prices, and currency exchange rates.
Overview
We are a leading North American manufacturer of semi-fabricated specialty aluminum products
for aerospace / high strength, general engineering and custom automotive and industrial
applications. In addition, we own a 49% interest in Anglesey Aluminium Limited (Anglesey), which
owns and operates an aluminum smelter in Holyhead, Wales.
31
We have two reportable operating segments, Fabricated Products and Primary Aluminum, and a
Corporate segment. The Fabricated Products segment is comprised of all of our operations within the
fabricated aluminum products industry including ten fabricating facilities in North America at June
30, 2009. The Fabricated Products segment sells value-added products such as heat treat aluminum
sheet and plate, extrusions and forgings which are used in a wide range of industrial applications,
including aerospace, defense, automotive and general engineering end-use applications.
The Primary Aluminum segment, through our ownership interest in Anglesey, produces commodity
grade products as well as value-added products such as ingot and billet, for which we receive a
premium over normal commodity market prices, and conducts hedging activities in respect of our
exposure to primary aluminum price risk.
Changes in global, regional, or country-specific economic conditions can have a significant
impact on overall demand for aluminum-intensive fabricated products in the market segments in which
we participate. Such changes in demand can directly affect our earnings by impacting the overall
volume and mix of such products sold. Demand for our products for general engineering, custom
automotive and industrial applications dramatically declined in the final months of 2008 and the
first half of 2009, reflecting weak end-use demand. This, along with significant inventory
de-stocking by our service center customers and others in the value stream, adversely impacted our
shipments. Supply chain de-stocking and weak demand also had a significant adverse impact on our
second quarter shipments of aerospace and high strength products, but we nonetheless benefited from
incremental aerospace plate shipments under contracts enabled by the Trentwood expansion.
Primary aluminum prices fell significantly over the course of the last half of 2008 and the
first half of 2009. The average London Metal Exchange, or LME, transaction price per pound of
primary aluminum for the six months ended June 30, 2009 and June 30, 2008 were $.65 and $1.29,
respectively. The average LME transaction price per pound of primary aluminum for the quarter ended
June 30, 2009 and June 30, 2008 was $.67 and $1.33, respectively. At July 15, 2009, the LME
transaction price per pound of primary aluminum was $.74. The Companys Fabricated Products segment
operates its business with an intent to remain neutral to primary aluminum price changes by passing
such price changes on to its customers or, to the extent it has firm price contracts, hedging such
exposures to primary aluminum prices with counterparties.
Our operating results are also, albeit to a lesser degree, sensitive to changes in prices for
power and natural gas and changes in certain foreign exchange rates. All of the foregoing have been
subject to significant price fluctuations over recent years. For a discussion of our sensitivity to
changes in market conditions, see Part I, Item 3. Quantitative and Qualitative Disclosures About
Market Risks of this Report.
Highlights of the quarter ended June 30, 2009 include:
|
|
|
Fabricated Products segment shipments of 101 million pounds. Shipments of aerospace
and high strength products sold to service centers were lower in the second quarter due to
de-stocking and weaker demand, notwithstanding incremental contractual aerospace plate
shipments. Segment shipments also continued to reflect softness in the ground
transportation and industrial application markets. |
|
|
|
Consolidated net income of $19.6 million, or $.97 per diluted share, which includes
$26.6 million of pre-tax, non-cash mark-to-market gains on our derivative positions, $5.1
million of restructuring charges as noted below, and $1.2 million of additional impairment
charges relating to our investment in Anglesey. |
|
|
|
Announcement of plans to: (i) further curtail operations at our Bellwood, Virginia
facility to focus solely on drive shaft and seamless tube products and (ii) take a
temporary shutdown in the Bellwood facility, during the month of July, in response to
planned shutdowns in the automotive industry and continued weak economic and market
conditions. Additionally, we streamlined headcount in other locations during the quarter,
for cost efficiency. Restructuring charges of $5.1 million were recorded during the
quarter in connection with these plans. |
|
|
|
Cash generated from operations of $20.6 million; no borrowings under the Revolving
Credit Facility as of June 30, 2009 and $153 million of borrowing capacity as of that date. |
|
|
|
Dividend payment on May 15, 2009 of $4.8 million, or $.24 per common share, to
stockholders of record at the close of business on April 27, 2009. |
32
Results of Operations
Consolidated Selected Operational and Financial Information
The table below provides selected operational and financial information on a consolidated
basis (in millions of dollars, except shipments and average sales prices).
The following data should be read in conjunction with our interim consolidated financial
statements and the notes thereto contained elsewhere herein. See Note 16 of Notes to Consolidated
Financial Statements included in Part II, Item 8. Financial Statements and Supplementary Data of
our Annual Report on Form 10-K for the year ended December 31, 2008 for further information
regarding segments. Interim results are not necessarily indicative of those for a full year.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter Ended June 30, |
|
|
Six Months Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
|
|
|
|
|
|
(In millions of dollars, except |
|
|
|
|
|
|
|
|
|
|
|
shipments and average sales price) |
|
|
|
|
|
Shipments (millions of pounds): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products |
|
|
101.4 |
|
|
|
148.4 |
|
|
|
210.4 |
|
|
|
300.2 |
|
Primary Aluminum |
|
|
36.5 |
|
|
|
36.8 |
|
|
|
72.7 |
|
|
|
73.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
137.9 |
|
|
|
185.2 |
|
|
|
283.1 |
|
|
|
374.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average Realized Third Party Sales Price (per pound): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products (1) |
|
$ |
2.02 |
|
|
$ |
2.42 |
|
|
$ |
2.12 |
|
|
$ |
2.36 |
|
Primary Aluminum (2) |
|
$ |
.75 |
|
|
$ |
1.48 |
|
|
$ |
.72 |
|
|
$ |
1.41 |
|
Net Sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products |
|
$ |
204.8 |
|
|
$ |
359.2 |
|
|
$ |
445.6 |
|
|
$ |
708.4 |
|
Primary Aluminum |
|
|
27.3 |
|
|
|
54.3 |
|
|
|
52.4 |
|
|
|
104.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Net Sales |
|
$ |
232.1 |
|
|
$ |
413.5 |
|
|
$ |
498.0 |
|
|
$ |
812.5 |
|
Segment Operating Income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fabricated Products (3)(4) |
|
$ |
18.6 |
|
|
$ |
42.9 |
|
|
$ |
32.6 |
|
|
$ |
82.9 |
|
Primary Aluminum (5) |
|
|
26.9 |
|
|
|
8.1 |
|
|
|
31.3 |
|
|
|
48.7 |
|
Corporate and Other |
|
|
(11.4 |
) |
|
|
(12.9 |
) |
|
|
(22.6 |
) |
|
|
(25.3 |
) |
Other Operating Benefits (Charges), Net |
|
|
.9 |
|
|
|
(.1 |
) |
|
|
.9 |
|
|
|
(.2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Operating Income |
|
$ |
35.0 |
|
|
$ |
38.0 |
|
|
$ |
42.2 |
|
|
$ |
106.1 |
|
Net Income |
|
$ |
19.6 |
|
|
$ |
22.8 |
|
|
$ |
23.4 |
|
|
$ |
61.9 |
|
Capital Expenditures, net of change in accounts payable |
|
$ |
14.4 |
|
|
$ |
23.3 |
|
|
$ |
36.6 |
|
|
$ |
38.3 |
|
|
|
|
(1) |
|
Average realized prices for the Companys Fabricated Products segment are subject to
fluctuations due to changes in product mix as well as underlying primary aluminum prices and
are not necessarily indicative of changes in underlying profitability. See Part I, Item 1.
Business included in our Annual Report on Form 10-K for the year ended December 31, 2008. |
|
(2) |
|
Average realized prices for the Companys Primary Aluminum segment exclude derivative gains/
losses. |
|
(3) |
|
Fabricated Products segment operating results for the quarter and six months ended June 30,
2009 include a non-cash last-in, first-out (LIFO) inventory benefit of $2.1 million and
$13.2 million, respectively, and metal losses of approximately $1.0 million and $16.5 million,
respectively. Also included in the Fabricated Products segment operating results for the six
months ended June 30, 2009 is a $9.3 million lower of cost or market |
33
|
|
|
|
|
inventory write-down recognized in the first quarter of 2009. The Fabricated Products segment
operating results for the quarter and six months ended June 30, 2009 also include $4.2 million
and $5.4 million, respectively, of restructuring charges relating to the restructuring plans
principally involving our Tulsa, Oklahoma and Bellwood, Virginia facilities. Fabricated
Products segment operating results for the quarter and six months ended June 30, 2008 include a
non-cash LIFO inventory charge of $16.2 million and $30.6 million, respectively, and metal
gains of approximately $15.5 million and $26.9 million, respectively. |
|
(4) |
|
Fabricated Products segment includes non-cash mark-to-market gains on natural gas and foreign
currency hedging activities totaling $2.2 million and $2.7 million in the quarters ended June
30, 2009 and 2008, respectively. Fabricated Products segment includes non-cash mark-to-market
gains on natural gas and foreign currency hedging activities totaling $2.7 million and $4.5
million in the six months ended June 30, 2009 and 2008, respectively. For further discussion
regarding mark-to-market matters, see Note 12 of Notes to Interim Consolidated Financial
Statements included in Part I, Item 1. Financial Statements of this Report. |
|
(5) |
|
Primary Aluminum segment includes non-cash mark-to-market gains on primary aluminum hedging
activities totaling $16.9 million and $1.2 million and on foreign currency derivatives
totaling $7.5 million and $1.0 million for the quarters ended June 30, 2009 and 2008,
respectively. Primary Aluminum segment includes non-cash mark-to-market gains on primary
aluminum hedging activities totaling $7.9 million and $31.8 million and on foreign currency
derivatives totaling $11.7 million and $1.5 million for the six months ended June 30, 2009 and
2008, respectively. For further discussion regarding mark-to-market matters, see Note 12 of
Notes to Interim Consolidated Financial Statements included in Part I, Item 1. Financial
Statements of this Report. |
Summary. We reported net income of $19.6 million for the quarter ended June 30, 2009 compared
to net income of $22.8 million for the quarter ended June 30, 2008. For the six months ended June
30, 2009, we reported net income of $23.4 million compared to net income of $61.9 million for the
six months ended June 30, 2008. Both quarters and six month periods include a number of
non-run-rate items that are more fully explained in the sections below.
Our operating income for the quarter ended June 30, 2009 was $35.0 million compared to $38.0
million for the quarter ended June 30, 2008. Included in the operating income for the quarter ended
June 30, 2009 were $26.6 million of unrealized mark-to-market gains on our derivative positions.
Included in the operating income for the quarter ended June 30, 2008 was $4.9 million of unrealized
mark-to-market gains on our derivative positions. Our operating income for the six months ended
June 30, 2009 was $42.2 million compared to $106.1 million for the six months ended June 30, 2008.
Included in operating income for the six months ended June 30, 2009 were $22.3 million of
unrealized mark-to-market gains on our derivative positions. Included in operating income for the
six months ended June 30, 2008 were $37.8 million of unrealized mark-to-market gains on our
derivative positions.
Net Sales. We reported Net sales in the quarter ended June 30, 2009 of $232.1 million compared
to $413.5 million in the quarter ended June 30, 2008. The decrease in revenues during the quarter
ended June 30, 2009 is primarily the result of a 32% decrease in our Fabricated Products segment
shipment volume, a 17% decrease in Fabricated Products segment realized prices, and a 49% decrease
in Primary Aluminum segment pricing. The decrease in Fabricated Products segment prices primarily
reflects the pass-through to customers of lower underlying hedged alloyed metal prices.
For the six months ended June 30, 2009, we reported net sales of $498.0 million compared to
$812.5 million for the six months ended June 30, 2008. The decrease in revenues during the six
months ended June 30, 2009 is primarily the result of a 30% decrease in our Fabricated Products
segment shipment volume, an 10% decrease in Fabricated Products segment realized prices, and a 49%
decrease in Primary Aluminum segment pricing. The decrease in Fabricated Products segment prices
reflects the pass-through to customers of lower underlying hedged alloyed metal prices, partially
offset by an increase in value-added revenue per pound. Increases or decreases in primary aluminum
market prices do not necessarily directly translate to increased or decreased profitability because
(i) a substantial portion of the business conducted by the Fabricated Products segment passes
primary aluminum price changes directly onto customers and (ii) our hedging activities in support
of Fabricated Products firm price sales agreements limit our losses as well as gains from primary
metal price changes.
Cost of Products Sold Excluding Depreciation, Amortization and Other Items. Cost of products
sold, excluding depreciation, amortization and other items for the quarter ended June 30, 2009
totaled $170.3 million, or 73% of Net sales, compared to $352.0 million, or 85% of Net sales, in
the quarter ended June 30, 2008. Included in Cost of
34
products sold, excluding depreciation, amortization and other items were $26.6 million and
$4.9 million of non-cash mark-to-market gains on our derivative positions in the quarter ended June
30, 2009 and 2008, respectively.
Cost of products sold, excluding depreciation, amortization and other items for the six months
ended June 30, 2009 totaled $395.9 million, or 80% of Net sales, compared to $660.5 million, or 81%
of Net sales, in the six months ended June 30, 2008. Included in Cost of products sold, excluding
depreciation, amortization and other items were $22.3 million and $37.8 million of non-cash
mark-to-market gains on our derivative positions in the six months ended June 30, 2009 and 2008,
respectively. See Segment Information below for a detailed discussion of the comparative results
of operations for the quarters and six month periods ended June 30, 2009 and 2008.
Lower of Cost or Market Inventory Write-down We recorded a lower of cost or market inventory
write-down of $9.3 million in the first quarter of 2009, as the result of declining metal prices.
There were no lower of cost or market inventory write-downs during the quarter ended June 30, 2009
or during the six months ended June 30, 2008.
Impairment of Investment in Anglesey. Anglesey operates under a power agreement that provides
sufficient power to sustain its aluminum reduction operations at full capacity through the end of
September 2009, at which time we expect Anglesey to fully curtail its smelting operations. The
nuclear plant that supplies power to Anglesey is currently slated for decommissioning in late 2010.
Anglesey has worked intensively with government authorities and agencies to find a sustainable
alternative to the power supply needs of the smelter. However, as of the filing date of this
Report, no sources have been identified that would allow the uninterrupted continuation of smelting
operations. Additionally, Anglesey continues to evaluate alternative operating activities in line
with the needs of the local community and market opportunities, including the potential
continuation of remelt and casting operations. Taking into account (i) Angleseys inability to
obtain affordable power, (ii) the resulting expected curtailment of smelting operations, (iii) the
growing uncertainty with respect to the future of Angleseys operations, and (iv) Angleseys
expected cash requirements for redundancy and pension payments, we concluded that we should not
expect to receive any dividends from Anglesey in the foreseeable future and, as a result, fully
impaired the investment in Anglesey during the fourth quarter of 2008. For the quarter and six
months ended June 30, 2009, we continued to believe that we should not expect to receive any
dividends from Anglesey in the foreseeable future and, as such, continued to fully impair our
investment in Anglesey. For the quarter and six months ended June 30, 2009, we recorded impairment
charges of $1.2 million and $1.8 million, respectively, relating to our investment in Anglesey.
Restructuring Costs and Other Charges. In December 2008, we announced plans to close our
Tulsa, Oklahoma facility and to curtail operations at our Bellwood, Virginia facility. During the
first quarter of 2009, we recorded $1.2 million in restructuring charges primarily related to
contract termination costs and other costs pertaining the December 2008 restructuring initiatives.
In May 2009, we announced plans to (i) further curtail operations at our Bellwood, Virginia
facility to focus solely on drive shaft and seamless tube products and (ii) shut down in the
Bellwood, Virginia facility temporarily during the month of July 2009, in response to planned
shutdowns in the automotive industry and continued weak economic and market conditions. We also
selectively reduced personnel at certain of our other locations. Approximately 85 employees were
affected by the reduction in force, principally at the Bellwood, Virginia location. In connection
with these restructuring plans, we recorded restructuring costs and other charges of $5.1 million
in the second quarter of 2009. Of these charges, $4.8 million were related to involuntary employee
terminations and other personnel costs, and the remaining $0.3 million were principally related to
a non-cash asset impairment. Of the personnel-related costs recorded during the second quarter,
approximately $0.8 million represented incremental non-cash expense during the period, in
connection with the accelerated vesting of previously granted share-based payments. The
restructuring efforts initiated during the second quarter of 2009 are expected to be substantially
completed by the end of the third quarter of 2009.
Depreciation and Amortization. Depreciation and amortization for the quarter ended June 30,
2009 was $4.3 million compared to $3.7 million for the quarter ended June 30, 2008. Depreciation
and amortization for the six months ended June 30, 2009 was $8.4 million compared to $7.2 million
for the six months ended June 30, 2008. The increase is primarily the result of placing additional
construction in progress into service throughout 2008.
35
Selling, Administrative, Research and Development, and General. Selling, administrative,
research and development, and general expense totaled $17.1 million in the quarter ended June 30,
2009 compared to $19.7 million in the quarter ended June 30, 2008. Selling, administrative,
research and development, and general expense totaled $35.0 million in the six months ended June
30, 2009 compared to $38.5 million in the six months ended June 30, 2008. The decreases in
selling, administrative, research and development and general expenses for the both the quarter
ended June 30, 2009 and six months ended June 30, 2009, as compared to the corresponding period in
2008, is principally due to the net reductions in administrative expense within our Corporate and Other segment.
See Segment InformationCorporate and Other below.
Other Operating Benefits (Charges), Net. For the quarter and six months ended June 30, 2009,
other operating benefits consisted primarily of the recovery of a pre-chapter 11 emergence
obligation owed to us, for which we had previously fully-reserved against an expected collection.
For the quarter and six months ended June 30, 2008, other operating charges represented
professional fees and expenses incurred after our emergence from chapter 11 bankruptcy which
related directly to our reorganization.
Interest Expense. Interest expense was $.2 million in the quarter ended June 30, 2009, as
compared to $.3 million for the quarter ended June 30, 2008. Interest expense was $.4 million for
the six months ended June 30, 2009, as compared to $.5 million for the six month period ended June
30, 2008.
Other Income (Expense), Net. Other income (expense), net was zero for the quarter ended June
30, 2009, as compared to $.6 million in the quarter ended June 30, 2008. Other income (expense),
net was $(.1) million in the six months ended June 30, 2009, compared to $1.2 million in the six
months ended June 30, 2008. The decrease for the six months ended June 30, 2009 was primarily
related to lower interest income as a result of declining interest rates as well as a decrease in
interest earning principal balance.
Income Tax Provision. The income tax provision for the quarter ended June 30, 2009 was $15.2
million, for an effective tax rate of 43.6%. The effective tax rate for the quarter ended June 30,
2008 was approximately 40%. The income tax provision for the six months ended June 30, 2009 was
$18.3 million, for an effective tax rate of 43.9%. The effective tax rate for the six months ended
June 30, 2008 was approximately 42%. The difference between the effective tax rate and the
projected blended statutory tax rate for the quarter end six months ended June 30, 2009 was
primarily related to the impact of a non-deductible compensation
expense, resulting in an increase to the income tax provision, partially offset by a
reduction of unrecognized tax benefits, including interest and penalties. The effective tax rate
for the six months ended June 30, 2008 was impacted by (i) the accounting for the income tax
effects of equity income in our investment in Anglesey, which accounting had the impact of
increasing the effective tax rate; (ii) unrecognized tax benefits, including interest and
penalties, and (iii) changes in the United Kingdom and Canadian income tax rates and geographical
distribution of income for the period.
Derivatives
In conducting our business, we use various instruments, including forward contracts and
options, to manage the risks arising from fluctuations in aluminum prices, energy prices and
exchange rates. We have historically entered into derivative transactions from time to time to
limit our economic (i.e., cash) exposure resulting from (i) our anticipated sales of primary
aluminum and fabricated aluminum products, net of expected purchase costs for items that fluctuate
with aluminum prices, (ii) the energy price risk from fluctuating prices for natural gas used in
our production process, and (iii) foreign currency requirements with respect to our cash
commitments for equipment purchases and with respect to our foreign subsidiaries and affiliate. As
our hedging activities are generally designed to lock-in a specified price or range of prices,
realized gains or losses on the derivative contracts utilized in the hedging activities generally
offset at least a portion of any losses or gains, respectively, on the transactions being hedged at
the time the transaction occurs. However, due to mark-to-market accounting, during the term of the
derivative contract, significant unrealized, non-cash gains and losses may be recorded in the
income statement as a reduction or increase in Cost of products sold, excluding depreciation,
amortization and other items. We may also be exposed to margin calls placed on derivative
contracts, which we try to minimize or offset through counterparty credit lines and/or the use of
options. From time to time, we may modify the terms of the derivative contracts based on
operational needs.
36
The fair value of our derivatives recorded on the Consolidated Balance Sheets at June 30, 2009
and December 31, 2008 was a net liability of $37.2 million and $59.6 million, respectively. The
primary reasons for the decrease in the net liability were an increase in metal prices, the effect
of changes in outstanding foreign currency hedge positions and changes in foreign currency rates
compared to December 31, 2008. These changes resulted in the recognition of $26.6 million and $22.3
million of unrealized mark-to-market gains on derivatives for the quarter and six months ended June
30, 2009, respectively, which we consider to be a non-run-rate item (see Note 12 of Notes to
Interim Consolidated Financial Statements included in Part I, Item 1. Financial Statements of
this Report).
37
Segment Information
Our continuing operations are organized and managed by product type and include two operating
segments and a Corporate segment. The accounting policies of the segments are the same as those
described in Note 1 of Notes to Consolidated Financial Statements included in Part II, Item 8.
Financial Statements and Supplementary Data of our Annual Report on Form 10-K for the year ended
December 31, 2008. Segment results are evaluated internally by us before any allocation of
Corporate overhead and without any charge for income taxes, interest expense, or Other operating
charges, net.
Fabricated Products
The table below provides selected operational and financial information (in millions of
dollars except shipments and average sales prices) for our Fabricated Products segment:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
Six Months |
|
|
Ended June 30, |
|
Ended June 30, |
|
|
2009 |
|
2008 |
|
2009 |
|
2008 |
Shipments (mm pounds) |
|
|
101.4 |
|
|
|
148.4 |
|
|
|
210.4 |
|
|
|
300.2 |
|
Average realized third party sales price (per pound) |
|
$ |
2.02 |
|
|
$ |
2.42 |
|
|
$ |
2.12 |
|
|
$ |
2.36 |
|
Net sales |
|
$ |
204.8 |
|
|
$ |
359.2 |
|
|
$ |
445.6 |
|
|
$ |
708.4 |
|
Segment operating income |
|
$ |
18.6 |
|
|
$ |
42.9 |
|
|
$ |
32.6 |
|
|
$ |
82.9 |
|
Net
sales of fabricated products decreased by 43% to $204.8 million
for the quarter ended June 30,
2009 as compared to the quarter ended June 30, 2008, primarily due to a 32% decrease in shipments
and a 17% decrease in average realized prices. Shipments of products for aerospace and
high-strength applications were 12% lower in the quarter ended June 30, 2009 as compared to the
quarter ended June 30, 2008, reflecting supply chain de-stocking and weaker demand for all
aerospace and high strength products (including plate, sheet, cold finish rod and bar, and drawn
tube products), partially offset by incremental contractual aerospace plate shipments. Shipments
of general engineering products and automotive and custom industrial products declined 38% in the
quarter ended June 30, 2009 as compared to the same quarter of 2008, reflecting continued weak
ground transportation and other end-use demand as well as ongoing de-stocking by our service center
customers. The reduction in average realized prices primarily reflected the pass through to
customers of 34% lower underlying hedged, alloyed metal prices.
For the six months ended June 30, 2009 as compared to the six months ended June 30, 2008, net
sales of fabricated products decreased by 37% to $445.7 million, primarily due to a 30% decrease in
shipments and a 10% decrease in average realized prices. Shipments of products for aerospace and
high-strength applications were 3% higher in the six months ended June 30, 2009 as compared to the
six months ended June 30, 2008, as higher contractual aerospace plate shipments were largely offset
by lower shipments to service center customers and others in the value stream due to second quarter
de-stocking and weaker overall demand. Shipments of general engineering products and automotive and
custom industrial products declined 41% in the six months ended June 30, 2009 as compared to the
same period of 2008, reflecting continued weak end-use demand as well as de-stocking by our service
center customers. The reduction in average realized prices reflected the pass through to customers
of 29% lower underlying hedged, alloyed metal prices, offset by a 9% increase in value-added
revenue per pound. The increase in value-added revenue per pound was largely due to a higher
proportion of higher value-added products within the mix of products shipped in the six months
ended June 30, 2009. The table below summarizes the components of the change in average realized
sales price per pound (per pound):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
Hedged cost of alloyed metal |
|
$ |
.84 |
|
|
$ |
1.27 |
|
|
$ |
.85 |
|
|
$ |
1.20 |
|
Average realized third party value-added revenue |
|
|
1.18 |
|
|
|
1.15 |
|
|
|
1.27 |
|
|
|
1.16 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average realized sales price |
|
$ |
2.02 |
|
|
$ |
2.42 |
|
|
$ |
2.12 |
|
|
$ |
2.36 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The table below provides shipment and value-added revenue information for our three end-use
product groupings for the quarters and six month periods ended June 30, 2009 and 2008:
38
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
Shipments (mm lbs): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Aerospace and high strength products |
|
|
33.0 |
|
|
|
37.3 |
|
|
|
79.0 |
|
|
|
76.6 |
|
General engineering products |
|
|
46.4 |
|
|
|
73.5 |
|
|
|
87.4 |
|
|
|
145.2 |
|
All other products |
|
|
22.0 |
|
|
|
37.5 |
|
|
|
44.0 |
|
|
|
78.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
101.4 |
|
|
|
148.3 |
|
|
|
210.4 |
|
|
|
300.1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Value added revenue(1): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Aerospace and high strength products |
|
$ |
62.3 |
|
|
$ |
77.6 |
|
|
$ |
153.5 |
|
|
$ |
158.5 |
|
General engineering products |
|
|
41.6 |
|
|
|
66.7 |
|
|
|
80.9 |
|
|
|
133.1 |
|
All other products |
|
|
15.7 |
|
|
|
26.1 |
|
|
|
32.0 |
|
|
|
56.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
119.6 |
|
|
$ |
170.4 |
|
|
$ |
266.4 |
|
|
$ |
347.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Value added revenue per pound: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Aerospace and high strength products |
|
$ |
1.89 |
|
|
$ |
2.08 |
|
|
$ |
1.94 |
|
|
$ |
2.07 |
|
General engineering products |
|
|
.90 |
|
|
|
.91 |
|
|
|
.93 |
|
|
|
.92 |
|
All other products |
|
|
.71 |
|
|
|
.70 |
|
|
|
.73 |
|
|
|
.72 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
1.18 |
|
|
$ |
1.15 |
|
|
$ |
1.27 |
|
|
$ |
1.16 |
|
|
|
|
(1) |
|
Value added revenue represents net sales less hedged cost of alloyed metal. |
Recent trends that could affect the remaining quarters in 2009 include managements
expectation for short-term weaker demand for aerospace and high strength products exacerbated by
continued destocking throughout the supply chain, especially for our higher value-added sheet and coil, cold
finish and drawn tube products. However, we believe our contractual aerospace plate shipments will
be higher than in mid-2008. For general engineering products, aggressive de-stocking may abate as
service center inventories are at historic lows. Visibility is limited, however. Automotive demand
is expected to improve in the second half of 2009 as automotive build rates improve from the very
weak levels of the first half of 2009.
Operating income for the quarter ended June 30, 2009 was $18.6 million as compared to $42.9
million for the second quarter of 2008. Operating income for the six months ended June 30, 2009 was
$32.6 million as compared to $82.9 million for the first
half of 2008. Operating income for each of
the quarters and six month periods ended June 30, 2009 and 2008 includes several large non-run-rate
items. These items are listed below (in millions of dollars):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
Operating income |
|
$ |
18.6 |
|
|
$ |
42.9 |
|
|
$ |
32.6 |
|
|
$ |
82.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Impact to operating income of non-run-rate items: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Metal (losses) gains (before considering LIFO) |
|
|
(1.0 |
) |
|
|
15.5 |
|
|
|
(16.5 |
) |
|
|
26.9 |
|
Non-cash LIFO benefits (charges) |
|
|
2.1 |
|
|
|
(16.2 |
) |
|
|
13.2 |
|
|
|
(30.6 |
) |
Non-cash lower of cost or market inventory write-down |
|
|
|
|
|
|
|
|
|
|
(9.3 |
) |
|
|
|
|
Mark-to-market gains on derivative instruments |
|
|
2.2 |
|
|
|
2.7 |
|
|
|
2.7 |
|
|
|
4.5 |
|
Restructuring charges |
|
|
(4.2 |
) |
|
|
|
|
|
|
(5.4 |
) |
|
|
|
|
Pre-emergence related environmental costs(1) |
|
|
(.5 |
) |
|
|
(1.1 |
) |
|
|
(.5 |
) |
|
|
(1.3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total non-run-rate items |
|
|
(1.4 |
) |
|
|
.9 |
|
|
|
(15.8 |
) |
|
|
(.5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income excluding non-run-rate items |
|
$ |
20.0 |
|
|
$ |
42.0 |
|
|
$ |
48.4 |
|
|
$ |
83.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Pre-emergence related environmental costs were related to environmental issues at our
Spokane, Washington facility that existed before our emergence from chapter 11 bankruptcy in
July 2006. |
39
As noted above, operating income excluding identified non-run-rate items for the quarter ended
June 30, 2009 of $20.0 million was $22.0 million lower than the second quarter of 2008. Operating
income excluding identified non-run-rate items for the six months ended June 30, 2009 of $48.4
million was $35.0 million lower than the first half of 2008. Operating income for the quarter and
six months ended June 30, 2009 as compared to the same periods in 2008 reflects the following
impacts:
|
|
|
|
|
|
|
|
|
|
|
2Q09 vs. 2Q08 |
|
1H09 vs. 1H08 |
|
|
Favorable |
|
Favorable |
|
|
(unfavorable) |
|
(unfavorable) |
Sales impact |
|
$ |
(29.6 |
) |
|
$ |
(43.2 |
) |
Manufacturing inefficiencies (1) |
|
|
(1.7 |
) |
|
|
(5.1 |
) |
Energy costs |
|
|
5.7 |
|
|
|
8.1 |
|
Freight |
|
|
3.2 |
|
|
|
4.5 |
|
Currency exchange related |
|
|
1.2 |
|
|
|
2.9 |
|
Planned major maintenance |
|
|
1.0 |
|
|
|
1.2 |
|
Depreciation expense |
|
|
(.6 |
) |
|
|
(1.2 |
) |
Other |
|
|
(1.2 |
) |
|
|
(2.2 |
) |
|
|
|
(1) |
|
Manufacturing inefficiencies were primarily related to variable costs which had not fully
adjusted to lower shipment levels. |
Segment operating results for the quarters ended June 30, 2009 and 2008 include gains (losses)
on intercompany hedging activities with the Primary Aluminum segment totaling $(14.0) million and
$13.5 million, respectively. Segment operating results for the six months ended June 30, 2009 and
2008 include gains on intercompany hedging activities with the Primary Aluminum segment totaling
$(33.6) million and $23.4 million, respectively. These amounts eliminate in consolidation.
Primary Aluminum
The table below provides selected operational and financial information (in millions of
dollars except shipments and average sales prices) for our Primary Aluminum segment:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
Six Months |
|
|
Ended June 30, |
|
Ended June 30, |
|
|
2009 |
|
2008 |
|
2009 |
|
2008 |
Shipments (mm pounds) |
|
|
36.5 |
|
|
|
36.8 |
|
|
|
72.7 |
|
|
|
73.8 |
|
Average realized third party sales price (per pound) |
|
$ |
.75 |
|
|
$ |
1.48 |
|
|
$ |
.72 |
|
|
$ |
1.41 |
|
Net sales |
|
$ |
27.3 |
|
|
$ |
54.3 |
|
|
$ |
52.4 |
|
|
$ |
104.1 |
|
Segment operating income |
|
$ |
26.9 |
|
|
$ |
8.1 |
|
|
$ |
31.3 |
|
|
$ |
48.7 |
|
During both the quarter and six months ended June 30, 2009, third party net sales of primary
aluminum decreased by 50%, primarily due to a 49% decrease in average realized pricing. The net
sales and average realized sales prices do not consider the impact of hedging transactions.
The following table recaps the major components of segment operating results for the quarter
and six month periods ended June 30, 2009 and 2008 (in millions of dollars) and the discussion
following the table addresses the primary factors leading to the differences. Many of these factors
indicated are subject to significant fluctuation from period to period. See Part I, Item 1A. Risk
Factors included in our Annual Report on Form 10-K for the year ended December 31, 2008.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter |
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
|
2009 |
|
|
2008 |
|
Profit on metal sales (net of alumina sales) (1) |
|
$ |
2.8 |
|
|
$ |
7.0 |
|
|
$ |
2.8 |
|
|
$ |
17.1 |
|
Anglesey (2) |
|
|
(1.0 |
) |
|
|
6.0 |
|
|
|
|
|
|
|
12.3 |
|
Impairment of investment in Anglesey |
|
|
(1.2 |
) |
|
|
|
|
|
|
(1.8 |
) |
|
|
|
|
Internal hedging with Fabricated Products (3) |
|
|
14.0 |
|
|
|
(13.5 |
) |
|
|
33.6 |
|
|
|
(23.4 |
) |
Derivative settlements Pounds Sterling (4) |
|
|
(4.2 |
) |
|
|
.4 |
|
|
|
(9.4 |
) |
|
|
.6 |
|
Derivative settlements External metal hedging (4) |
|
|
(7.9 |
) |
|
|
6.0 |
|
|
|
(13.5 |
) |
|
|
8.8 |
|
Mark-to-market gains on derivative instruments (4)(5) |
|
|
24.4 |
|
|
|
2.2 |
|
|
|
19.6 |
|
|
|
33.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
26.9 |
|
|
$ |
8.1 |
|
|
$ |
31.3 |
|
|
$ |
48.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
40
|
|
|
(1) |
|
Operating income represents earnings on metal purchases from Anglesey and resold by us and on
alumina purchases from third parties by us and sold to Anglesey. This is impacted by the
market price for primary aluminum and alumina pricing, offset by the impact of foreign
currency translation. |
|
(2) |
|
Represents our share of earnings from Anglesey and foreign currency transaction gains
(losses) relating to our settlement of trade payables to Anglesey denominated in Pounds
Sterling. |
|
(3) |
|
Eliminates in consolidation. |
|
(4) |
|
Impacted by positions and market prices. |
|
(5) |
|
We consider mark-to-market gains and losses on derivative instruments to be non-run-rate
income items. |
Anglesey operates under a power agreement that provides sufficient power to sustain its
aluminum reduction operations at full capacity through the end of September 2009, at which time we
expect Anglesey to fully curtail its smelting operations. The nuclear plant that supplies power to
Anglesey is currently slated for decommissioning in late 2010. Anglesey has worked intensively with
government authorities and agencies to find a sustainable alternative to the power supply needs of
the smelter. However, as of the filing date of this Report, no sources have been identified that
would allow the uninterrupted continuation of smelting operations. Additionally, Anglesey continues
to evaluate alternative operating activities in line with the needs of the local community and
market opportunities, including the potential continuation of remelt and casting operations. Taking
into account (i) Angleseys inability to obtain affordable power, (ii) the resulting expected
curtailment of smelting operations, (iii) the growing uncertainty with respect to the future of
Angleseys operations, and (iv) Angleseys expected cash requirements for redundancy and pension
payments, we concluded that we should not expect to receive any dividends from Anglesey in the
foreseeable future and, as a result, fully impaired the investment in Anglesey during the fourth
quarter of 2008. For the quarter and six months ended June 30, 2009, we continued to believe that
we should not expect to receive any dividends from Anglesey in the foreseeable future and, as such,
continued to fully impair our investment in Anglesey. For the quarter and six months ended June
30, 2009, we recorded impairment charges of $1.2 million and $1.8 million, respectively, relating
to our investment in Anglesey.
On June 12, 2008, Anglesey suffered a significant failure in the rectifier yard that resulted
in a localized fire in one of the power transformers. As a result of the fire, Anglesey operated
below its production capacity during the latter half of 2008 until normal production resumed in
December 2008 and incurred incremental costs, primarily associated with repair and maintenance
costs, as well as loss of margin due to the outage. Anglesey has property damage and business
interruption insurance that is expected to cover financial losses (net of applicable deductibles).
Anglesey received a partial insurance settlement payment of $20.0 million in December 2008 of which
$10.0 million was recorded as the Companys equity income. During the first quarter of 2009,
Anglesey received another partial insurance settlement of $8.2 million, 49% of which (or $4.0
million) was included in the Anglesey category listed above. Anglesey did not receive additional
insurance settlements during the quarter ended June 30, 2009. The timing and amount of any
remaining insurance recovery is uncertain. The value of the insurance proceeds received by Anglesey
during the six months ended June 30, 2009 reflected in our equity income was fully impaired, as we
do not expect to receive any such proceeds.
Compared to the second quarter of 2009, we anticipate similar levels of third quarter
shipments, with revenue varying from the second quarter primarily due to changes in LME. Excluding
mark-to-market gains or losses and assuming we continue to impair our share of the earnings of
Anglesey, we anticipate that the Primary Aluminum segments results should improve slightly in the
third quarter as compared to the second quarter of 2009, partly due to hedging transactions that
should minimize Pound Sterling exchange rate risk and metal price risk in the quarter. Assuming
the full curtailment of smelting operations at September 30, 2009, we expect virtually no Primary
Aluminum shipments or revenue in the fourth quarter and beyond. Additionally, metal price risk and
currency exchange rate risk with respect to our income and cash flow related to the Primary
Aluminum segment will be largely eliminated in the fourth quarter of 2009 and beyond.
41
Corporate and Other
Corporate operating expenses represent corporate general and administrative expenses that are
not allocated to our business segments. Corporate operating expenses exclude Other operating
charges, net discussed above.
Corporate operating
costs for the quarter ended June 30, 2009 were $1.5 million lower than such costs
for the quarter ended June 30, 2008. This decrease in Corporate operating costs is
primarily related to a $2.4 million decrease in administrative expenses, partially
offset by restructuring costs and other charges of $.9 million
incurred in the quarter ended June 30, 2009 (see Note 15 of Notes to Interim
Consolidated Financial Statements included in Part I, Item 1. Financial Statements
of this Report). The decrease in administrative expenses reflects: (i) a $1.3 million
decrease in short term incentive compensation accrual, (ii) a $1.2 million reduction in
professional fees, primarily audit fees, and (iii) $1.4 million of aggregate decreases
in various other administrative costs, primarily personnel
compensation. Such decreases
were partially offset by an increase in voluntary employee beneficiary association (VEBA)
net periodic benefit cost of $1.5 million.
Corporate
operating costs for the six months ended June 30, 2009 were $2.7 million lower
than such costs the six months ended June 30, 2008. This decrease in Corporate
operating costs is primarily related to a $3.6 million decrease in
administrative expenses, partially offset by $.9 million of restructuring costs
and other charges for the quarter ended June 30, 2009, as noted above.
The decrease in administrative expenses reflects: (i) a $2.5 million
decrease in short term incentive compensation accrual; (ii) a $2.4 million
reduction in professional fees, primarily audit fees, and (iii) $1.7 million of
aggregate decreases in various other administrative costs, primarily personnel
compensation. Such decreases were partially offset by an increase in VEBA net
periodic benefit cost of $3.0 million.
We
consider the restructuring costs and other charges and the
VEBA net period benefit costs discussed above to be non-run-rate items.
Liquidity and Capital Resources
Summary
Cash and cash equivalents were $14.6 million as of June 30, 2009, up from $0.2 million as of
December 31, 2008. In addition to cash and cash equivalents, our revolving credit facility is a
source of liquidity for operations. Borrowing on the revolving credit facility was zero at June 30,
2009, down from $36 million at December 31, 2008. A significant reduction of working capital during
the six months ended June 30, 2009 contributed to the repayment of revolving credit borrowings and
the increase in cash and cash equivalents. Working capital, the excess of current assets over
current liabilities, was $175.9 million as of June 30, 2009, down from $193.7 million as of
December 31, 2008. The decrease in working capital is primarily driven by decreases in accounts
receivables, inventories and current derivative assets partially offset by a decrease in accounts
payable, accrued liabilities and current derivative liabilities. The changes in derivative assets
and liabilities did not affect cash.
Cash equivalents consist primarily of money market accounts and other highly liquid
investments with an original maturity of three months or less when purchased. Our liquidity is
affected by restricted cash that is pledged as collateral for derivative contracts with our
counterparties and for certain letters of credit or restricted to use for workers compensation
requirements and certain agreements. Short term restricted cash, included in Prepaid expenses and
other current assets, totaled $.9 million and $1.4 million as of June 30, 2009 and December 31,
2008, respectively. Long term restricted cash, which was included in Other Assets, was $24.7
million and $35.4 million as of June 30, 2009 and December 31, 2008, respectively. Included in long
term restricted cash at June 30, 2009 and December 31, 2008 were $7.0 million and $17.2 million,
respectively, of margin call deposits with our counterparties relating to our derivative positions.
Cash Flows
The following table summarizes our cash flows from operating, investing and financing
activities for the six months ended June 30, 2009 and 2008 (in millions of dollars):
|
|
|
|
|
|
|
|
|
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
Total cash provided by (used in): |
|
|
|
|
|
|
|
|
Operating activities: |
|
|
|
|
|
|
|
|
Fabricated Products |
|
$ |
89.2 |
|
|
$ |
34.6 |
|
Primary Aluminum |
|
|
21.9 |
|
|
|
6.1 |
|
Corporate and Other |
|
|
(24.5 |
) |
|
|
(35.9 |
) |
|
|
|
|
|
|
|
|
|
$ |
86.6 |
|
|
$ |
4.8 |
|
|
|
|
|
|
|
|
Investing activities: |
|
|
|
|
|
|
|
|
Fabricated Products |
|
|
(36.6 |
) |
|
|
(38.3 |
) |
Primary Aluminum |
|
|
10.2 |
|
|
|
(.1 |
) |
Corporate and Other |
|
|
1.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(25.4 |
) |
|
$ |
(38.4 |
) |
|
|
|
|
|
|
|
Financing activities: |
|
|
|
|
|
|
|
|
Corporate and Other |
|
|
(46.9 |
) |
|
|
(7.7 |
) |
|
|
|
|
|
|
|
|
|
$ |
(46.9 |
) |
|
$ |
(7.7 |
) |
|
|
|
|
|
|
|
42
Operating Activities
Fabricated Products During the six months ended June 30, 2009, Fabricated Products
operating activities provided $89.2 million of cash compared to the six months ended June 30, 2008
when Fabricated Products operating activities provided $34.6 million of cash. Cash provided in the
six months ended June 30, 2009 was related primarily to decreased working capital and secondarily
to operating income. Cash provided in the six months ended June 30, 2008 was primarily related to
operating income largely offset by increased working capital.
Primary Aluminum During the six months ended June 30, 2009, Primary Aluminum operating
activities provided approximately $21.9 million in cash compared to the six months ended June 30,
2008, when Primary Aluminum operating activities provided approximately $6.1 million of cash. Cash
provided in the six months ended June 30, 2009 was primarily due to operating income and a decrease
in working capital. Cash provided in the six months ended June 30, 2008 was primarily due to
operating income.
Corporate and Other Corporate and Other operating activities used $24.5 million of cash
during the six months ended June 30, 2009 compared to the six months ended June 30, 2008, when
Corporate and Other operating activities used $35.9 million of cash. Cash outflows from Corporate
and Other operating activities in the six months ended June 30, 2009 include $4.9 million of
payments to the VEBAs, payments of $5.1 million in relation to our short term incentive program,
and payments in respect of general and administrative costs. Cash outflows from Corporate and Other
operating activities in the six months ended June 30, 2008 primarily included $8.4 million of
payments to the VEBAs, payments of $8.0 million in relation to our short term incentive program and
payments in respect of general and administrative costs.
Investing Activities
Fabricated Products - Cash used in investing activities for Fabricated Products was $36.6
million in the six months ended June 30, 2009. This compares to the six months ended June 30, 2008
when Fabricated Products investing activities used $38.3 million in cash. See Capital
Expenditures below for additional information.
Primary Aluminum Investing activities in the Primary Aluminum segment is related to margin
deposits required as cash collateral with our derivative counterparties. We received $10.2 million
of margin deposits back from the counterparties during the six months ended June 30, 2009 as a
result of an increase in our aggregate derivative fair value from December 31, 2008.
Corporate and Other Investing activities in the Corporate and Other segment for the six
months ended June 30, 2009 is primarily related to a decrease in restricted cash.
Financing Activities
Corporate and Other Cash used in the six months ended June 30, 2009 was $46.9 million. The
cash outflow was primarily related to the repayment of net borrowings under our revolving credit
facility of $36.0 million and $9.7 million in cash dividends paid to stockholders. Cash used in the
six months ended June 30, 2008 was primarily related to cash dividends paid to stockholders.
Sources of Liquidity
Our most significant sources of liquidity are funds generated by operating activities,
available cash and cash equivalents, and borrowing availability under our revolving credit
facility. We believe funds generated from the expected results of operations, together with
available cash and cash equivalents and borrowing availability under our revolving credit facility
will be sufficient to finance expansion plans and strategic initiatives, which could include
acquisitions, for at least the next 12 months.. There can be no assurance, however, that we will
continue to
43
generate cash flows at or above current levels or that we will be able to maintain our ability
to borrow under our revolving credit facility.
Under the revolving credit facility, we are able to borrow (or obtain letters of credit) from
time to time in an aggregate amount equal to the lesser of $265.0 million or a borrowing base
comprised of eligible accounts receivable, eligible inventory and certain eligible machinery,
equipment and real estate, reduced by certain reserves, all as specified in the revolving credit
facility. Of the aggregate amount available under the revolving credit facility, a maximum of $60.0
million may be utilized for letters of credit. The revolving credit facility matures in July 2011,
at which time all principal amounts outstanding thereunder will be due and payable. Borrowings
under the revolving credit facility bear interest at a rate equal to either a base prime rate or
LIBOR, at our option, plus a specified variable percentage determined by reference to the then
remaining borrowing availability under the revolving credit facility. The revolving credit facility
may, subject to certain conditions and the agreement of lenders thereunder, be increased up to
$275.0 million. At June 30, 2009, based on the borrowing base determination in effect as of that
date, the Company had $163.4 million available for borrowing and letters of credit under the
revolving credit facility, of which $10.0 million was reserved for letters of credit, leaving
$153.4 million for additional borrowing and letters of credit.
As of July 15, 2009, the date of the most recent borrowing base determination as of the filing
of this report, we had $162.2 million available for borrowings and letters of credit under the
revolving credit facility, of which $10.0 million was reserved for letters of credit, leaving
$152.2 million for additional borrowing and letters of credit. No borrowing were outstanding as of
July 15, 2009 under the revolving credit facility.
Amounts owed under the revolving credit facility may be accelerated upon the occurrence of
various events of default including, without limitation, the failure to make principal or interest
payments when due and breaches of covenants, representations and warranties. The revolving credit
facility is secured by a first priority lien on substantially all of our assets and the assets of
our domestic operating subsidiaries that are also borrowers thereunder. The revolving credit
facility, as amended, places restrictions on our ability and certain of our subsidiaries to, among
other things, incur debt, create liens, make investments, pay dividends, repurchase stock, sell
assets, undertake transactions with affiliates and enter into unrelated lines of business.
Capital Expenditures
A component of our long-term strategy is our capital expenditure program including our organic
growth initiatives. The following table presents our capital expenditures for the six months ended
June 30, 2009 and 2008 (in millions of dollars):
|
|
|
|
|
|
|
|
|
|
|
Six Months |
|
|
|
Ended June 30, |
|
|
|
2009 |
|
|
2008 |
|
Kalamazoo, Michigan facility (1) |
|
$ |
28.1 |
|
|
$ |
5.9 |
|
Spokane, Washington facility (2) |
|
|
2.4 |
|
|
|
16.7 |
|
Other (3) |
|
|
5.0 |
|
|
|
15.1 |
|
Capital expenditures in accounts payable |
|
|
1.1 |
|
|
|
.6 |
|
|
|
|
|
|
|
|
Total capital expenditures, net of change in accounts payable |
|
$ |
36.6 |
|
|
$ |
38.3 |
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
The Kalamazoo, Michigan facility is planned to be equipped with two extrusion presses and a
remelt operation. We expect it will significantly improve the capabilities and efficiencies
of our rod and bar operations, enhance the market position of such products, and be a platform
to enable further extruded products growth for automotive applications. Completion of this
investment program is expected to occur by early 2010. We estimate that an additional $35
million to $45 million will be incurred in connection with this investment program in the
remainder of 2009 and that $15 million to $20 million will be incurred in 2010. |
|
(2) |
|
We substantially completed the $139 million heat treat plate expansion project at our
Trentwood facility in Spokane, Washington, in October 2008. This project significantly
increased our heat treat plate production capacity and augmented our product offerings by
increasing the thickness of heat treat stretched plate we can produce for aerospace, defense
and general engineering applications. |
44
|
|
|
(3) |
|
Other capital spending was spread among most of our manufacturing locations on projects
expected to reduce operating costs, improve product quality, increase capacity or enhance
operational security. |
Total capital expenditures for Fabricated Products are currently expected to be in the $75
million to $85 million range for all of 2009 and are expected to be funded using cash from
operations or borrowings under our revolving credit facility or other third party financing
arrangements.
The level of anticipated capital expenditures for future periods may be adjusted from time to
time depending on our business plans, price outlook for fabricated aluminum products, our ability
to maintain adequate liquidity and other factors. No assurance can be provided as to the timing or
success of any such expenditures.
Dividends
During the first six months of 2009, we paid a total of $9.7 million, or $.48 per common
share, in cash dividends to our stockholders and dividend equivalents to the holders of restricted
stock, the holders of restricted stock units and the holders of performance shares with respect to
half of the performance shares.
On July 15, 2009, our Board of Directors approved the declaration of a quarterly cash dividend
of $.24 per common share to stockholders of record at the close of business on July 27, 2009,
payable on August 17, 2009.
Future declaration and payment of dividends, if any, will be at the discretion of the Board of
Directors and will be dependent upon our results of operations, financial condition, cash
requirements, future prospects and other factors. We can give no assurance that any dividends will
be declared or paid in the future. Our revolving credit facility, as amended on January 9, 2009,
restricts our ability to pay dividends. We may pay cash dividends only if we maintain $100 million
in borrowing availability thereunder and are not in default or would not be in default as a result
of the dividend payment, and such dividends can not exceed $25 million during any fiscal year.
Stock Repurchase Plan
During the second quarter of 2008, our Board of Directors authorized the repurchase of up to
$75 million of our common shares, with repurchase transactions to occur in open-market or privately
negotiated transactions at such times and prices as management deemed appropriate and to be funded
with our excess liquidity after giving consideration to internal and external growth opportunities
and future cash flows. The program may be modified, extended or terminated by our Board of
Directors at any time. We did not repurchase any of our common shares under this program during the
six months ended June 30, 2009. As of June 30, 2009, $46.9 million remained available for
repurchases under the existing repurchase authorization.
Our revolving credit facility, as amended on January 9, 2009, prohibits us from making further
share repurchases. As a result, we can no longer repurchase our common shares under our stock
repurchase plan or otherwise, or withhold common shares to satisfy employee minimum statutory
withholding obligations in connection with the vesting of equity awards under our compensation
programs, without lender approval.
45
Environmental Commitments and Contingencies
We are subject to a number of environmental laws and regulations, to fines or penalties
assessed for alleged breaches of the environmental laws and regulations, and to claims and
litigation based upon such laws and regulations. Based on our evaluation of these and other
environmental matters, we have established environmental accruals of $8.7 million at June 30, 2009.
However, we believe that it is reasonably possible that changes in various factors could cause
costs associated with these environmental matters to exceed current accruals by amounts that could
be, in the aggregate, up to an estimated $16.8 million, primarily in connection with our ongoing
efforts to address the historical use of oils containing polychlorinated biphenyls, or PCBs, at the
Trentwood facility in Spokane, Washington where we are working with regulatory authorities and
performing studies and remediation pursuant to several consent orders with the State of Washington.
Contractual Obligations, Commercial Commitments, and Off-Balance Sheet and Other Arrangements
During the six months ended June 30, 2009, we granted additional stock-based awards to certain
members of management under our stock-based long term incentive plan (see Note 10 of Notes to
Interim Consolidated Financial Statements included in Part I, Item 1. Financial Statements of
this Report). Additional awards are expected to be made in future years.
With the exception of the stock-based awards granted in the six months ended June 30, 2009,
there has been no other material change in our contractual obligations other than in the ordinary
course of business since the end of fiscal 2008. See Part II, Item 7. Managements Discussion and
Analysis of Financial Condition and Results of Operations of our Annual Report on Form 10-K for
the fiscal year ended December 31, 2008, for additional information regarding our contractual
obligations, commercial commitments, and off-balance-sheet and other arrangements.
Critical Accounting Estimates and Policies
Our consolidated financial statements are prepared in accordance with United States generally
accepted accounting principles (US GAAP). In connection with the preparation of our financial
statements, we are required to make assumptions and estimates about future events, and apply
judgments that affect the reported amounts of assets, liabilities, revenue, expenses and the
related disclosures. We base our assumptions, estimates and judgments on historical experience,
current trends and other factors that management believes to be relevant at the time our
consolidated financial statements are prepared. On a regular basis, management reviews the
accounting policies, assumptions, estimates and judgments to ensure that our financial statements
are presented fairly and in accordance with US GAAP. However, because future events and their
effects cannot be determined with certainty, actual results could differ from our assumptions and
estimates, and such differences could be material.
Our significant accounting policies are discussed in Note 1 of Notes to Consolidated Financial
Statements included in Part II, Item 8. Financial Statements and Supplementary Data of our Annual
Report on Form 10-K for the year ended December 31, 2008. We discuss our critical accounting
estimates in Part II, Item 7. Managements Discussion and Analysis of Financial Condition and
Results of Operations of our Annual Report on Form 10-K for the year ended December 31, 2008.
There has been no material change in our critical accounting estimates since the end of fiscal
2008. Changes to our significant accounting policies since the end of fiscal 2008 are discussed in
Note 1 of Notes to Interim Consolidated Financial Statements included in Part I, Item 1. Financial
Statements of this Report.
New Accounting Pronouncements
For a discussion of all recently adopted and recently issued but not yet adopted accounting
pronouncements, see New Accounting Pronouncements in Note 1 of Notes to Interim Consolidated
Financial Statements included in Part I, Item 1. Financial Statements of this Report.
46
|
|
|
Item 3. |
|
Quantitative and Qualitative Disclosures About Market Risk |
Our operating results are sensitive to changes in the prices of primary aluminum and
fabricated aluminum products, and also depend to a significant degree upon the volume and mix of
all products sold. As discussed more fully in Note 12 of Notes to Interim Consolidated Financial
Statements included in Part I, Item 1. Financial Statements of this Report, we historically have
utilized hedging transactions to lock-in a specified price or range of prices for certain products
which we sell or consume in our production process and to mitigate our exposure to changes in
foreign currency exchange rates and energy prices.
Primary Aluminum. As a result of the expected curtailment of Angleseys smelting operations
discussed in Part I, Item 2. Managements Discussion and Analysis of Financial Condition and
Results of Operations (see Results of Operations Segment Information Primary Aluminum) of
this Report, we believe our exposure to alumina and primary aluminum price risk with respect to our
income and cash flow related to our share of Anglesey production, is expected to decrease in the
third quarter of 2009 and will largely be eliminated in the fourth quarter of 2009 and beyond.
Our pricing of fabricated aluminum products is generally intended to lock-in a conversion
margin (representing the value added from the fabrication process(es)) and to pass metal price risk
on to customers. However, in certain instances, we do enter into firm price arrangements. In such
instances, we do have price risk on anticipated primary aluminum purchases in respect of the
customer orders. We currently use third party hedging instruments to limit exposure to primary
aluminum price risks related to substantially all fabricated products firm price arrangements,
which may have an adverse effect on our financial position, results of operations and cash flows.
Total fabricated products shipments during the six months ended June 30, 2009 and 2008 for
which we had price risk were (in millions of pounds) 91.3 and 127.7, respectively. At June 30,
2009, sales contracts for the delivery of fabricated aluminum products that have the effect of
creating price risk on anticipated primary aluminum purchases for the last six months of 2009 and
for the period 2010 through 2012 totaling approximately (in millions of pounds): 2009 82.1, 2010
90.3, 2011 76.6, and 2012 13.4.
Foreign Currency. We, from time to time, will enter into forward exchange contracts to hedge
material exposures for foreign currencies. Our primary foreign exchange exposure is our operating
costs of our London, Ontario facility and for cash commitments for equipment purchases.
Because we anticipate that Anglesey will fully curtail its smelting operations in September
2009 and that we will continue to fully impair our share of Angleseys earnings, the Pound Sterling
exchange exposure on Angleseys earnings is effectively eliminated. As of June 30, 2009, we had
forward purchase agreements for a total of 17.1 million Pounds Sterling for the months of July 2009
through September 2009. These agreements were entered into before it became evident that Anglesey
expected to fully curtail its operations and that we would fully impair our share of earnings from
Anglesey.
Energy. We are exposed to energy price risk from fluctuating prices for natural gas. We
estimate that, before consideration of any hedging activities and the potential to pass through
higher natural gas prices to customers, each $1.00 change in natural gas prices (per mmbtu) impacts
our annual operating costs by approximately $3.3 million.
We from time to time in the ordinary course of business enter into hedging transactions with
major suppliers of energy and energy-related financial investments. As of June 30, 2009, the
Companys exposure to increases and decreases in natural gas prices had been substantially limited
for approximately 66% of natural gas purchases for July 2009 through September 2009 and
approximately 53% of the natural gas purchases for October 2009 through December 2009.
|
|
|
Item 4. |
|
Controls and Procedures |
We maintain disclosure controls and procedures that are designed to ensure that information
required to be disclosed in our reports under the Securities Exchange Act of 1934 is processed,
recorded, summarized and reported within the time periods specified in the Securities and Exchange
Commissions rules and forms and that such information is accumulated and communicated to
management, including the principal executive officer and
47
principal financial officer, to allow for timely decisions regarding required disclosure. In
designing and evaluating the disclosure controls and procedures, management recognizes that any
controls and procedures, no matter how well designed and operated, can provide only reasonable
assurance of achieving the desired control objectives, and management is required to apply its
judgment in evaluating the cost-benefit relationship of possible controls and procedures.
Evaluation of Disclosure Controls and Procedures. An evaluation of the effectiveness of the
design and operation of our disclosure controls and procedures was performed as of the end of the
period covered by this Report under the supervision of and with the participation of our
management, including the principal executive officer and principal financial officer. Based on
that evaluation, our principal executive officer and principal financial officer concluded that our
disclosure controls and procedures were effective as of the end of the period covered by this
Report at the reasonable assurance level.
Changes in Internal Control Over Financial Reporting. We had no changes in our internal
control over financial reporting during the period covered by this Report that have materially
affected, or are reasonably likely to materially affect, our internal control over financial
reporting.
48
PART II OTHER INFORMATION
|
|
|
Item 1. |
|
Legal Proceedings. |
Reference is made to Part I, Item 3. Legal Proceedings included in our Annual Report on Form
10-K for the year ended December 31, 2008 for information concerning material legal proceedings
with respect to the Company. There have been no material developments since December 31, 2008.
Reference is made to Part I, Item 1A. Risk Factor included in our Annual Report on Form 10-K
for the year ended December 31, 2008 for information concerning risk factors. There have been no
material changes in the risk factors since December 31, 2008.
|
|
|
Item 2. |
|
Unregistered Sales of Equity Securities and Use of Proceeds. |
None.
|
|
|
Item 3. |
|
Defaults Upon Senior Securities. |
None.
|
|
|
Item 4. |
|
Submission of Matters to a Vote of Security Holders. |
Our 2009 Annual Meeting of Stockholders was held on June 2, 2009. The matters that were voted
upon at the meeting, and the voting results as to each such matter, are set forth below:
|
(1) |
|
Election of Directors The stockholders elected three Class III directors, each for a
term expiring at the Companys 2012 Annual Meeting of Stockholders. |
|
|
|
|
|
|
|
|
|
Nominee Name |
|
Votes For |
|
Votes Withheld |
David A. Foster |
|
|
16,289,412 |
|
|
|
816,222 |
|
Teresa A. Hopp |
|
|
16,337,756 |
|
|
|
767,878 |
|
William F. Murdy |
|
|
16,226,041 |
|
|
|
879,593 |
|
The other directors, whose term continued after the 2009 Annual Meeting of Stockholders, are
Carolyn Bartholomew, Jack A. Hockema, Alfred E. Osborne, Jack Quinn, Thomas M. Van Leeuwen, and
Brett E. Wilcox. In addition, there is one vacancy on the board.
|
(2) |
|
Ratification of the Selection of Independent Registered Public Accounting Firm The
stockholders ratified the appointment of Deloitte & Touche LLP as independent registered
public accounting firm for the Company for 2009. There were 17,056,169 shares voted for
ratification, 11,970 shares voted against, and 37,495 shares abstaining. |
|
|
|
Item 5. |
|
Other Information. |
None.
|
|
|
*10.1
|
|
Kaiser Aluminum Corporation Amended and Restated 2006 Equity and Performance Incentive Plan dated
June 2, 2009. |
|
|
|
*31.1
|
|
Certification of Jack A. Hockema pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. |
|
|
|
*31.2
|
|
Certification of Daniel J. Rinkenberger pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. |
49
|
|
|
*32.1
|
|
Certification of Jack A. Hockema pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |
|
|
|
*32.2
|
|
Certification of Daniel J. Rinkenberger pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |
50
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly
caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
|
|
|
|
|
|
KAISER ALUMINUM CORPORATION
|
|
|
/s/ Daniel J. Rinkenberger
|
|
|
Daniel J. Rinkenberger |
|
|
Senior Vice President and
Chief Financial Officer
(Principal Financial Officer) |
|
|
|
|
|
|
/s/ Neal West
|
|
|
Neal West |
|
|
Vice President and Chief Accounting Officer
(Principal Accounting Officer) |
|
|
Date: July 29, 2009
51
INDEX TO EXHIBITS
|
|
|
Exhibit |
|
|
Number |
|
Description |
*10.1
|
|
Kaiser Aluminum Corporation Amended and Restated 2006 Equity and Performance Incentive
Plan dated June 2, 2009. |
|
|
|
*31.1
|
|
Certification of Jack A. Hockema pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. |
|
|
|
*31.2
|
|
Certification of Daniel J. Rinkenberger pursuant to Section 302 of the Sarbanes-Oxley Act
of 2002. |
|
|
|
*32.1
|
|
Certification of Jack A. Hockema pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |
|
|
|
*32.2
|
|
Certification of Daniel J. Rinkenberger pursuant to Section 906 of the Sarbanes-Oxley Act
of 2002. |
52