New York | 11-2165495 | |
(State or other jurisdiction of | (I.R.S. Employer | |
incorporation or organization) | Identification No.) |
P.O. Box 19109 7201 West Friendly Avenue Greensboro, NC | 27419 | |
(Address of principal executive offices) | (Zip Code) |
Page | ||||
Part I Financial Information |
||||
Item 1. Financial Statements: |
||||
Condensed Consolidated Balance Sheets at
March 26, 2006 and June 26, 2005 |
3 | |||
Condensed Consolidated Statements of Operations
for the Quarters and Nine-Months Ended March 26, 2006
and March 27, 2005 |
4 | |||
Condensed Consolidated Statements of Cash Flows
for the Nine-Months Ended March 26, 2006 and
March 27, 2005 |
5 | |||
Notes to Condensed Consolidated Financial Statements |
6 | |||
Item 2. Managements Discussion and Analysis of Financial Condition and Results of Operations |
23 | |||
Item 3. Quantitative and Qualitative Disclosures about Market Risk |
41 | |||
Item 4. Controls and Procedures |
42 | |||
Part II Other Information |
||||
Item 1. Legal Proceedings |
43 | |||
Item 2. Unregistered Sales of Equity Securities and Use of Proceeds |
43 | |||
Item 6. Exhibits |
44 |
2
March 26, | June 26, | |||||||
2006 | 2005 | |||||||
(Unaudited) | ||||||||
(Amounts in thousands) | ||||||||
ASSETS |
||||||||
Current assets: |
||||||||
Cash and cash equivalents |
$ | 88,423 | $ | 105,621 | ||||
Receivables, net |
94,637 | 106,437 | ||||||
Inventories |
114,836 | 110,827 | ||||||
Deferred income taxes |
10,996 | 14,578 | ||||||
Assets held for sale |
19,116 | 32,536 | ||||||
Restricted cash |
| 2,766 | ||||||
Other current assets |
9,395 | 15,590 | ||||||
Total current assets |
337,403 | 388,355 | ||||||
Property, plant and equipment |
960,506 | 955,459 | ||||||
Less accumulated depreciation |
(708,468 | ) | (675,727 | ) | ||||
252,038 | 279,732 | |||||||
Investments in unconsolidated affiliates |
191,191 | 160,675 | ||||||
Other noncurrent assets |
14,525 | 16,613 | ||||||
Total assets |
$ | 795,157 | $ | 845,375 | ||||
LIABILITIES AND SHAREHOLDERS EQUITY |
||||||||
Current liabilities: |
||||||||
Accounts payable |
$ | 64,458 | $ | 62,666 | ||||
Accrued expenses |
24,627 | 45,618 | ||||||
Income taxes payable |
1,915 | 2,292 | ||||||
Current maturities of long-term debt and other
current liabilities |
7,275 | 35,339 | ||||||
Total current liabilities |
98,275 | 145,915 | ||||||
Long-term debt and other liabilities |
260,901 | 259,790 | ||||||
Deferred income taxes |
47,934 | 55,913 | ||||||
Minority interest |
| 182 | ||||||
Commitments and contingencies |
||||||||
Shareholders equity: |
||||||||
Common stock |
5,218 | 5,215 | ||||||
Capital in excess of par value |
638 | 208 | ||||||
Retained earnings |
387,477 | 396,448 | ||||||
Unearned compensation |
| (128 | ) | |||||
Accumulated other comprehensive loss |
(5,286 | ) | (18,168 | ) | ||||
388,047 | 383,575 | |||||||
Total liabilities and shareholders equity |
$ | 795,157 | $ | 845,375 | ||||
3
For the Quarters Ended | For the Nine-Months Ended | |||||||||||||||
March 26, | March 27, | March 26, | March 27, | |||||||||||||
2006 | 2005 | 2006 | 2005 | |||||||||||||
(Amounts in thousands, except per share data) | ||||||||||||||||
Net sales |
$ | 181,398 | $ | 207,688 | $ | 555,617 | $ | 593,368 | ||||||||
Cost of sales |
168,261 | 198,356 | 524,707 | 563,379 | ||||||||||||
Selling, general & administrative expenses |
10,184 | 11,360 | 31,132 | 30,548 | ||||||||||||
Provision for bad debts |
218 | 561 | 1,349 | 5,039 | ||||||||||||
Interest expense |
4,606 | 5,256 | 14,044 | 15,214 | ||||||||||||
Interest income |
(1,162 | ) | (473 | ) | (3,587 | ) | (1,351 | ) | ||||||||
Other (income) expense, net |
(969 | ) | (701 | ) | (2,544 | ) | (1,247 | ) | ||||||||
Equity in (earnings) losses of unconsolidated
affiliates |
564 | (4,457 | ) | (1,278 | ) | (6,285 | ) | |||||||||
Minority interest (income) expense |
| 53 | | (444 | ) | |||||||||||
Restructuring charges |
| | 29 | | ||||||||||||
Write down of long-lived assets |
815 | | 2,315 | | ||||||||||||
Loss from continuing operations
before income taxes and extraordinary item |
(1,119 | ) | (2,267 | ) | (10,550 | ) | (11,485 | ) | ||||||||
Provision (benefit) for income taxes |
208 | (654 | ) | (1,023 | ) | (4,163 | ) | |||||||||
Loss from continuing operations before
extraordinary item |
(1,327 | ) | (1,613 | ) | (9,527 | ) | (7,322 | ) | ||||||||
Income (loss) from discontinued operations
net of tax |
(790 | ) | (1,659 | ) | 556 | (26,251 | ) | |||||||||
Extraordinary gain net of taxes of $0 |
| 1,342 | | 1,342 | ||||||||||||
Net loss |
$ | (2,117 | ) | $ | (1,930 | ) | $ | (8,971 | ) | $ | (32,231 | ) | ||||
Earnings (losses) per common share
(basic and diluted): |
||||||||||||||||
Net loss continuing operations |
$ | (.03 | ) | $ | (.03 | ) | $ | (.18 | ) | $ | (.14 | ) | ||||
Net income (loss) discontinued
operations |
(.01 | ) | (.04 | ) | .01 | (.51 | ) | |||||||||
Extraordinary gain net of taxes of $0 |
| .03 | | .03 | ||||||||||||
Net loss basic and diluted |
$ | (.04 | ) | $ | (.04 | ) | $ | (.17 | ) | $ | (.62 | ) | ||||
Weighted average outstanding shares of
common stock (basic and diluted) |
52,177 | 52,125 | 52,144 | 52,099 |
4
For the Nine-Months Ended | ||||||||
March 26, | March 27, | |||||||
2006 | 2005 | |||||||
(Amounts in thousands) | ||||||||
Cash and cash equivalents at the beginning of year |
$ | 105,621 | $ | 65,221 | ||||
Operating activities: |
||||||||
Net loss |
(8,971 | ) | (32,231 | ) | ||||
Adjustments to reconcile net loss to net cash provided by
(used in) continuing operating activities: |
||||||||
(Income) loss from discontinued operations |
(556 | ) | 26,251 | |||||
Extraordinary gain |
| (1,342 | ) | |||||
Net (income) loss of unconsolidated equity affiliates, net of
distributions |
850 | (2,460 | ) | |||||
Depreciation |
36,911 | 37,645 | ||||||
Amortization |
962 | 949 | ||||||
Net gain on asset sales |
(180 | ) | (570 | ) | ||||
Non-cash portion of restructuring charges |
29 | | ||||||
Non-cash write down of long-lived assets |
2,315 | | ||||||
Deferred income tax |
(3,797 | ) | (9,549 | ) | ||||
Provision for bad debt and quality claims |
1,349 | 5,039 | ||||||
Other |
1,821 | (1,876 | ) | |||||
Change in assets and liabilities, excluding
effects of acquisitions and foreign currency adjustments |
(7,531 | ) | (45,116 | ) | ||||
Net cash provided by (used in) continuing operating activities |
23,202 | (23,260 | ) | |||||
Investing activities: |
||||||||
Capital expenditures |
(9,767 | ) | (5,890 | ) | ||||
Investment in equity affiliates |
(30,188 | ) | (668 | ) | ||||
Investment in foreign restricted assets |
171 | 2,777 | ||||||
Decrease (increase) in restricted cash |
2,766 | (2,766 | ) | |||||
Proceeds from sale of capital assets |
2,395 | 608 | ||||||
Return of capital from equity affiliates |
| 6,138 | ||||||
Other |
155 | 342 | ||||||
Net cash (used in) provided by investing activities |
(34,468 | ) | 541 | |||||
Financing activities: |
||||||||
Payment of long-term debt |
(24,407 | ) | | |||||
Common stock issued upon exercise of options |
138 | 104 | ||||||
Other |
139 | (2,548 | ) | |||||
Net cash used in financing activities |
(24,130 | ) | (2,444 | ) | ||||
Cash flows of discontinued operations (Revised See Note 15): |
||||||||
Operating cash flow |
(9,259 | ) | 6,581 | |||||
Investing cash flow |
25,987 | 6,485 | ||||||
Net cash provided by discontinued operations |
16,728 | 13,066 | ||||||
Effect of exchange rate changes on cash and cash equivalents |
1,470 | 2,325 | ||||||
Net decrease in cash and cash equivalents |
(17,198 | ) | (9,772 | ) | ||||
Cash and cash equivalents at end of period |
$ | 88,423 | $ | 55,449 | ||||
5
1. | Basis of Presentation | |
The Condensed Consolidated Balance Sheet at June 26, 2005, has been derived from the audited financial statements at that date but does not include all of the information and footnotes required by U.S. generally accepted accounting principles for complete financial statements. Except as noted with respect to the balance sheet at June 26, 2005, the information furnished is unaudited and reflects all adjustments which are, in the opinion of management, necessary to present fairly the financial position at March 26, 2006, and the results of operations and cash flows for the periods ended March 26, 2006 and March 27, 2005. Such adjustments consisted of normal recurring items necessary for fair presentation in conformity with U.S. generally accepted accounting principles. Preparing financial statements requires management to make estimates and assumptions that affect the amounts reported in the financial statements and accompanying notes. Actual results may differ from these estimates. Interim results are not necessarily indicative of results for a full year. The information included in this Form 10-Q should be read in conjunction with Managements Discussion and Analysis of Financial Condition and Results of Operations and the financial statements and notes thereto included in the Companys Form 10-K for the fiscal year ended June 26, 2005. Certain prior year amounts have been reclassified to conform to current year presentation. | ||
The significant accounting policies followed by the Company are presented on pages 38 to 43 of the Companys Annual Report on Form 10-K for the fiscal year ended June 26, 2005. These policies have not materially changed from the disclosure in that report. | ||
2. | Inventories | |
Inventories were comprised of the following (amounts in thousands): |
March 26, | June 26, | |||||||
2006 | 2005 | |||||||
Raw materials and supplies |
$ | 45,099 | $ | 47,441 | ||||
Work in process |
9,898 | 8,497 | ||||||
Finished goods |
59,839 | 54,889 | ||||||
$ | 114,836 | $ | 110,827 | |||||
3. | Accrued Expenses | |
Accrued expenses were comprised of the following (amounts in thousands): |
March 26, | June 26, | |||||||
2006 | 2005 | |||||||
Payroll and fringe benefits |
$ | 11,869 | $ | 13,503 | ||||
Severance |
280 | 5,252 | ||||||
Interest |
2,536 | 7,325 | ||||||
Pension |
| 6,141 | ||||||
Utilities |
2,992 | 3,085 | ||||||
Property taxes |
932 | 2,124 | ||||||
Other |
6,018 | 8,188 | ||||||
$ | 24,627 | $ | 45,618 | |||||
6
4. | Income Taxes | |
For the quarter ended March 26, 2006, the Company incurred an income tax expense of $0.2 million on a loss from continuing operations before income taxes of $1.1 million. The primary difference between the Companys income tax expense from continuing operations and the U.S. statutory rate for the quarter ended March 26, 2006 was due to losses from certain foreign operations being taxed at a lower effective tax rate. For the quarter ended March 27, 2005, the Company incurred an income tax benefit which resulted in an effective tax rate of 28.8%. The primary differences between the Companys income tax benefit from continuing operations and the U.S. statutory rate for the quarter ended March 27, 2005 was due to an increase in the valuation allowance for North Carolina income tax credits and losses from certain foreign operations being taxed at a lower effective tax rate. | ||
The Companys income tax benefit from continuing operations for the year-to-date period ended March 26, 2006 resulted in an effective tax rate of 9.7% compared to the year-to-date period ended March 27, 2005 which resulted in an effective tax rate of 36.2%. The primary differences between the Companys income tax benefit from continuing operations and the U.S. statutory rate for the year-to-date period ended March 26, 2006 was due to an increase in the valuation allowance for North Carolina income tax credits, an accrual related to a portion of the second repatriation plan under the provisions of the American Jobs Creation Act of 2004 (the Tax Act), an accrual for foreign income tax on currency related transactions, and losses from certain foreign operations being taxed at a lower effective tax rate. | ||
The Tax Act creates a temporary incentive for U.S. multinational corporations to repatriate accumulated income earned outside the U.S. by providing an 85% dividend received deduction for certain dividends from controlled foreign corporations. According to the Tax Act, the amount of eligible repatriation is limited to the greater of $500 million and the amount described as permanently reinvested earnings outside the U.S. in the most recent audited financial statements filed with the Securities and Exchange Commission (the SEC) on or before June 30, 2003. On September 28, 2005, the Company completed its initial repatriation plan by repatriating $15.0 million from one of its controlled foreign corporations. On October 19, 2005, Unifis Board of Directors and Chief Executive Officer approved a second repatriation plan for up to $10.0 million. During the quarter ended December 25, 2005, the Company repatriated $6.0 million under the second repatriation plan. The Company has not made any changes to its position on the reinvestment of other foreign earnings. | ||
Deferred income taxes have been provided for the temporary differences between financial statement carrying amounts and the tax basis of existing assets and liabilities. The Company has established a valuation allowance against its deferred tax assets relating to North Carolina income tax credits. The valuation allowance remained consistent with the quarter ended December 25, 2005 and increased $0.1 million in the quarter ended March 27, 2005. The valuation allowance increased $0.4 million and $0.3 million in the year-to-date periods ended March 26, 2006 and March 27, 2005, respectively. The increases in the valuation allowance were due to lower estimates of future state taxable income. | ||
The amount of tax (benefit) expense included in discontinued operations net of taxes is as follows (amounts in thousands): |
For the Quarters Ended | For the Nine-Months Ended | |||||||||||||||
March 26, | March 27, | March 26, | March 27, | |||||||||||||
2006 | 2005 | 2006 | 2005 | |||||||||||||
Tax (benefit)
expense -
discontinued
operations |
$ | (525 | ) | $ | 4 | $ | (1,247 | ) | $ | 38 |
7
5. | Comprehensive Income (Loss) | |
Comprehensive income amounted to $2.9 million for the third quarter of fiscal 2006 and $3.9 million for the year-to-date period, compared to comprehensive losses of $2.4 million and $21.4 million for the third quarter and year-to-date periods of fiscal 2005, respectively. Comprehensive income (loss) is comprised of net losses of $2.1 million and $9.0 million for the third quarter and year-to-date periods of fiscal 2006, respectively; and foreign translation adjustments of $5.0 million and $12.9 million for the third quarter and year-to-date periods of fiscal 2006, respectively. Comparatively, comprehensive losses for the corresponding periods in the prior year were derived from net losses of $1.9 million and $32.2 million, and foreign translation adjustments of $0.5 million and $10.8 million. The Company does not provide income taxes on the impact of currency translations as earnings from foreign subsidiaries are deemed to be permanently invested. | ||
6. | Recent Accounting Pronouncements | |
In May 2005, the Financial Accounting Standards Board (FASB) issued Statement of Financial Accounting Standards (SFAS) No. 154, Accounting Changes, and Error Correction a replacement of APB Opinion No. 20 and FASB No. 3. SFAS No. 154 requires restatement of prior period financial statements, unless impracticable, for changes in accounting principle. The retroactive application of a change in accounting principle should be limited to the direct effects of the change. Changes in depreciation or amortization methods should be accounted for as a change in an accounting estimate. Corrections of accounting errors will be accounted for under the guidance contained in APB Opinion 20. The effective date of this new pronouncement is for fiscal years beginning after December 15, 2005 and prospective application is required. The Company does not expect that the adoption of this statement will have a material impact on its financial position and results of operations. | ||
In March 2005, the FASB issued FASB Interpretation No. 47, Accounting for Conditional Asset Retirement Obligations (FIN 47). This is an interpretation of SFAS No. 143, Accounting for Asset Retirement Obligations (SFAS No. 143) which applies to all entities and addresses the legal obligations with the retirement of tangible long-lived assets that result from the acquisition, construction, development or normal operation of a long-lived asset. The SFAS requires that the fair value of a liability for an asset retirement obligation be recognized in the period in which it is incurred if a reasonable estimate of fair value can be made. FIN 47 further clarifies that conditional asset retirement obligation, means with respect to recording the asset retirement obligation discussed in SFAS No. 143. The effective date is for fiscal years ending after December 15, 2005. The Company does not expect that the adoption of this interpretation will have a material impact on its financial position and results of operations. | ||
In December 2004, the FASB issued SFAS No. 153, Exchange of Nonmonetary Assets which eliminates the exception for nonmonetary exchanges of similar productive assets and replaces it with a general exception for exchanges of nonmonetary assets that do not have commercial substance. SFAS No. 153 will be effective for nonmonetary asset exchanges occurring in fiscal periods beginning after June 15, 2005. The Company does not expect that the adoption of SFAS No. 153 will have a material impact on its financial position and results of operations. | ||
In December 2004, the FASB finalized SFAS No. 123(R) Shared-Based Payment (SFAS No. 123R) which, after the SEC amended the compliance dates on April 15, 2005, is effective for the Companys current fiscal year. The new standard requires the Company to record compensation expense for stock options using a fair value method. On March 29, 2005, the SEC issued Staff Accounting Bulletin No. |
8
107 (SAB No. 107), which provides the Staffs views regarding interactions between SFAS No. 123R and certain SEC rules and regulations and provides interpretation of the valuation of share-based payments for public companies. See Note 8 Stock-Based Compensation for further discussion of the impact of SFAS No. 123R on the Company. | ||
In November 2004, the FASB issued SFAS No. 151, Inventory Costs, an amendment of ARB No. 43, Chapter 4 (SFAS No. 151) which clarifies that abnormal inventory costs such as costs of idle facilities, excess freight and handling costs, and wasted materials (spoilage) are required to be recognized as current period charges. The provisions of SFAS No. 151 are effective for inventory costs incurred during fiscal years beginning after June 15, 2005. In the first quarter fiscal 2006, the Company completed its evaluation of the provisions of SFAS No. 151 and determined that its adoption did not have a material impact on the Companys consolidated financial position or results of operations. | ||
7. | Segment Disclosures | |
The following is the Companys selected segment information for the quarter and nine-month periods ended March 26, 2006 and March 27, 2005 (amounts in thousands): |
Polyester | Nylon | Total | ||||||||||
Quarter ended March 26, 2006: |
||||||||||||
Net sales to external customers |
$ | 141,626 | $ | 39,772 | $ | 181,398 | ||||||
Intersegment net sales |
1,346 | 1,984 | 3,330 | |||||||||
Segment operating income (loss) |
3,977 | (1,839 | ) | 2,138 | ||||||||
Depreciation and amortization |
7,677 | 3,642 | 11,319 | |||||||||
Total assets |
377,042 | 134,509 | 511,551 | |||||||||
Quarter ended March 27, 2005: |
||||||||||||
Net sales to external customers |
$ | 157,997 | $ | 49,691 | $ | 207,688 | ||||||
Intersegment net sales |
2,093 | 1,457 | 3,550 | |||||||||
Segment operating loss |
(1,646 | ) | (382 | ) | (2,028 | ) | ||||||
Depreciation and amortization |
7,818 | 3,720 | 11,538 | |||||||||
Total assets |
463,312 | 176,201 | 639,513 |
For the Quarters Ended | ||||||||
March 26, | March 27, | |||||||
2006 | 2005 | |||||||
Reconciliation of segment operating income
(loss) to net loss from continuing operations
before income taxes and extraordinary item: |
||||||||
Reportable segments operating income (loss) |
$ | 2,138 | $ | (2,028 | ) | |||
Provision for bad debts |
218 | 561 | ||||||
Interest expense, net |
3,444 | 4,783 | ||||||
Other (income) expense, net |
(969 | ) | (701 | ) | ||||
Equity in (earnings) losses of
unconsolidated affiliates |
564 | (4,457 | ) | |||||
Minority interest expense |
| 53 | ||||||
Loss from continuing operations before
income taxes and extraordinary item |
$ | (1,119 | ) | $ | (2,267 | ) | ||
9
Polyester | Nylon | Total | ||||||||||
Nine-Months ended March 26, 2006: |
||||||||||||
Net sales to external customers |
$ | 422,581 | $ | 133,036 | $ | 555,617 | ||||||
Intersegment net sales |
4,103 | 4,390 | 8,493 | |||||||||
Segment operating income (loss) |
2,500 | (5,066 | ) | (2,566 | ) | |||||||
Depreciation and amortization |
23,026 | 11,069 | 34,095 | |||||||||
Nine-Months ended March 27, 2005: |
||||||||||||
Net sales to external customers |
$ | 436,517 | $ | 156,851 | $ | 593,368 | ||||||
Intersegment net sales |
4,935 | 4,314 | 9,249 | |||||||||
Segment operating income (loss) |
5,182 | (5,741 | ) | (559 | ) | |||||||
Depreciation and amortization |
23,486 | 11,163 | 34,649 |
For the Nine-Months Ended | ||||||||
March 26, | March 27, | |||||||
2006 | 2005 | |||||||
Reconciliation of segment operating loss
to net loss from continuing operations
before income taxes and extraordinary item: |
||||||||
Reportable segments operating loss |
$ | (2,566 | ) | $ | (559 | ) | ||
Provision for bad debts |
1,349 | 5,039 | ||||||
Interest expense, net |
10,457 | 13,863 | ||||||
Other (income) expense, net |
(2,544 | ) | (1,247 | ) | ||||
Equity in earnings of
unconsolidated affiliates |
(1,278 | ) | (6,285 | ) | ||||
Minority interest income |
| (444 | ) | |||||
Loss from continuing operations before
income taxes and extraordinary item |
$ | (10,550 | ) | $ | (11,485 | ) | ||
For purposes of internal management reporting, segment operating income (loss) represents net sales less cost of sales and allocated selling, general and administrative expenses. Certain indirect manufacturing and selling, general and administrative costs are allocated to the operating segments based on activity drivers relevant to the respective costs. | ||
On July 28, 2005, the Company announced that management had decided to discontinue the operations of the Companys external sourcing business, Unimatrix Americas. Managements exit plan was completed as of the end of the third quarter fiscal 2006, and accordingly, the segments results of operations have been accounted for as a discontinued operation in accordance with SFAS No. 144, Accounting for the Impairment or Disposal of Long-Lived Assets. | ||
The primary differences between the segmented financial information of the operating segments, as reported to management and the Companys consolidated reporting relate to intersegment sales of yarn and the associated fiber costs, the provision for bad debts, and certain unallocated selling, general and administrative expenses. | ||
Fiber costs of the Companys domestic operating divisions are valued on a standard cost basis, which approximates first-in, first-out accounting. For those components of inventory valued utilizing the last-in, first-out (LIFO) method, an adjustment is made at the segment level to record the difference |
10
between standard cost and LIFO. Segment operating income (loss) excluded the provision for bad debts of $0.2 million and $0.6 million for the current and prior year third quarters, compared to $1.3 million and $5.0 million for the fiscal 2006 and 2005 year-to-date periods, respectively. | ||
The total assets for the polyester segment decreased from $431.5 million at June 26, 2005 to $377.0 million at March 26, 2006 due primarily to decreases in cash, fixed assets, accounts receivable, assets held for sale, other current assets, and deferred taxes of $26.8 million, $14.8 million, $11.5 million, $10.7 million, $3.5 million and $1.8 million, respectively. These decreases were offset by increases in inventories and other assets of $11.4 million and $3.2 million, respectively. The total assets for the nylon segment decreased from $157.4 million at June 26, 2005 to $134.5 million at March 26, 2006 due primarily to decreases in fixed assets, inventories, accounts receivable, cash, and other assets of $13.4 million, $5.4 million, $5.0 million, $1.3 million and $0.1 million, respectively. These decreases were offset by increases in deferred income taxes of $ 2.3 million. | ||
8. | Stock-Based Compensation | |
In December 2004, the FASB issued SFAS No. 123R as a replacement to SFAS No. 123 Accounting for Stock-Based Compensation. SFAS No. 123R supersedes APB No. 25 which allowed companies to use the intrinsic method of valuing share-based payment transactions. SFAS No. 123R requires all share-based payments to employees, including grants of employee stock options, to be recognized in the financial statements based on the fair-value method as defined in SFAS No. 123. On March 29, 2005, the SEC issued SAB No. 107 to provide guidance regarding the adoption of SFAS No. 123R and disclosures in Managements Discussion and Analysis. The effective date of SFAS No. 123R was modified by SAB No. 107 to begin with the first annual reporting period of the registrants first fiscal year beginning on or after June 15, 2005. Accordingly, the Company implemented SFAS No. 123R effective June 27, 2005. | ||
Previously the Company measured compensation expense for its stock-based employee compensation plans using the intrinsic value method prescribed by APB Opinion No. 25, Accounting for Stock Issued to Employees as permitted by SFAS No. 123 and SFAS No. 148 Accounting for Stock-Based Compensation Transition and Disclosure. Had the fair value-based method under SFAS No. 123 been applied, compensation expense would have been recorded for the options outstanding based on their respective vesting schedules. | ||
The Company currently has only one share-based compensation plan which had unvested stock options as of March 26, 2006. The compensation cost that was charged against income for this plan was $0.1 million and $0 for the quarters ended March 26, 2006 and March 27, 2005, respectively and $0.4 million and $0 for the nine-month periods ended March 26, 2006 and March 27, 2005, respectively. The total income tax benefit recognized for share-based compensation in the Condensed Consolidated Statements of Operations was not material for the third quarter and year-to-date periods ended March 26, 2006 and March 27, 2005. | ||
During the first half of fiscal 2005, the Board authorized the issuance of approximately 2.1 million stock options from the 1999 Long-Term Incentive Plan to certain key employees. The stock options vest in three equal installments the first one-third at the time of grant, the next one-third on the first anniversary of the grant and the final one-third on the second anniversary of the grant. | ||
On April 20, 2005, the Board of Directors approved a resolution to vest all stock options, in which the exercise price exceeded the closing price of the Companys common stock on April 20, 2005, granted prior to June 26, 2005. The Board decided to fully vest these specific underwater options, as there is no perceived value in these options to the employee, little retention ramifications, and to minimize the |
11
expense to the Companys consolidated financial statements upon adoption of SFAS No. 123R. No other modifications were made to the stock option plan except for the accelerated vesting. This acceleration of the original vesting schedules affected 0.3 million unvested stock options. | ||
Net loss on a pro forma basis assuming the fair value recognition provisions of SFAS No. 123 had been applied to periods ending prior to June 27, 2005 would have been as follows (amounts in thousands, except per share data): |
For the Quarter Ended | For the Nine-Months Ended | |||||||
March 27, 2005 | March 27, 2005 | |||||||
Net loss as reported |
$ | (1,930 | ) | $ | (32,231 | ) | ||
Add: Total stock-based employee
compensation
compensation expense included in
reported
net income, net of related tax effects |
| | ||||||
Deduct: Total stock-based employee
compensation expense determined under
fair value based method for all
awards,
net of related tax effects |
(621 | ) | (2,401 | ) | ||||
Pro forma net loss |
$ | (2,551 | ) | $ | (34,632 | ) | ||
Net loss per share: |
||||||||
Basic and diluted as reported |
$ | (.04 | ) | $ | (.62 | ) | ||
Basic and diluted pro forma |
(.05 | ) | (.66 | ) |
SFAS No. 123R requires the Company to record compensation expense for stock options using the fair value method. The Company decided to adopt SFAS No. 123R using the Modified Prospective Transition Method in which compensation cost is recognized for share-based payments based on the grant date fair value from the beginning of the fiscal period in which the recognition provisions are first applied. The effect of the change from applying the intrinsic method of accounting for stock options under APB 25, previously permitted by SFAS No. 123 as an alternative to the fair value recognition method, to the fair value recognition provisions of SFAS No. 123 on income from continuing operations before income taxes, income from continuing operations and net income for the year-to-date period ended March 26, 2006 was $0.4 million, $0.4 million and $0.4 million, respectively. There was no change from applying the original provisions of SFAS No. 123 on cash flow from continuing operations, cash flow from financing activities, and basic and diluted earnings per share. | ||
The fair value of each option award is estimated on the date of grant using the Black-Scholes model. No options were granted in the nine-month period ended March 26, 2006. The Company uses historical data to estimate the expected life, volatility, and estimated forfeitures of an option. The risk-free interest rate is based on the U.S. Treasury yield curve in effect at the time of grant. | ||
On October 21, 1999, the shareholders of the Company approved the 1999 Unifi, Inc. Long-Term Incentive Plan (1999 Long-Term Incentive Plan). The plan authorized the issuance of up to 6,000,000 shares of Common Stock pursuant to the grant or exercise of stock options, including Incentive Stock Options (ISO), Non-Qualified Stock Options (NQSO) and restricted stock, but not more than 3,000,000 shares may be issued as restricted stock. Option awards are granted with an exercise price equal to the market price of the Companys stock at the date of grant. |
12
Stock options granted under the plan have vesting periods of three to five years based on continuous service by the employee. All stock options have a 10 year contractual term. In the nine-month period ended March 26, 2006, no incentive stock options were granted under the 1999 Long-Term Incentive Plan. In addition to the 3,612,173 common shares reserved for the options that remain outstanding under grants from the 1999 Long-Term Incentive Plan, the Company has previous ISO plans with 70,000 common shares reserved and previous NQSO plans with 276,667 common shares reserved at March 26, 2006. No additional options will be issued under any previous ISO or NQSO plan. The stock option activity for the nine-month period ended March 26, 2006 was as follows: |
ISO | NQSO | |||||||||||||||
Options | Weighted | Options | Weighted | |||||||||||||
Outstanding | Avg.$/Share | Outstanding | Avg. $/Share | |||||||||||||
Year-to-date Fiscal 2006: |
||||||||||||||||
Shares under option beginning of year |
4,273,003 | $ | 6.41 | 341,667 | $ | 23.72 | ||||||||||
Granted |
¾ | ¾ | ¾ | ¾ | ||||||||||||
Exercised |
(50,000 | ) | 2.76 | ¾ | ¾ | |||||||||||
Expired |
(569,167 | ) | 8.97 | (65,000 | ) | 26.58 | ||||||||||
Forfeited |
(41,663 | ) | 2.76 | ¾ | ¾ | |||||||||||
Shares under option March 26, 2006 |
3,612,173 | 6.10 | 276,667 | 23.05 | ||||||||||||
The following table sets forth the exercise prices, the number of options outstanding and exercisable and the remaining contractual lives of the Companys stock options as of March 26, 2006: |
Options Outstanding | Options Exercisable | |||||||||||||||||||
Weighted | ||||||||||||||||||||
Average | ||||||||||||||||||||
Contractual | ||||||||||||||||||||
Number of | Weighted | Life | Number of | Weighted | ||||||||||||||||
Options | Average | Remaining | Options | Average | ||||||||||||||||
Exercise Price | Outstanding | Exercise Price | (Years) | Exercisable | Exercise Price | |||||||||||||||
$2.76 $3.78 |
1,780,000 | $ | 2.77 | 8.3 | 1,190,058 | $ | 2.77 | |||||||||||||
5.29 7.64 |
959,949 | 7.28 | 5.9 | 959,949 | 7.28 | |||||||||||||||
8.10 11.99 |
604,626 | 10.54 | 4.2 | 604,626 | 10.54 | |||||||||||||||
12.53 16.31 |
340,098 | 14.16 | 3.2 | 340,098 | 14.16 | |||||||||||||||
18.75 31.00 |
204,167 | 26.00 | 1.1 | 204,167 | 26.00 |
The following table sets forth certain required stock option information for the ISO and NQSO plans as of March 26, 2006: |
ISO | NQSO | |||||||
Exercisable shares under option end of quarter |
3,022,231 | 276,667 | ||||||
Option price range |
$ | 2.76 $25.38 | $ | 16.31 - $31.00 | ||||
Weighted average exercise price for options exercisable |
$ | 6.75 | $ | 23.05 | ||||
Weighted average remaining life of shares under option |
6.6 | 1.6 | ||||||
Weighted average fair value of options granted |
N/A | N/A | ||||||
Aggregate intrinsic value |
$ | 495,600 | $ | ¾ | ||||
Number of shares under option expected to vest |
3,593,199 | 276,667 | ||||||
Weighted average price of shares under option
expected to vest |
$ | 6.12 | $ | 23.05 | ||||
Weighted average remaining life of shares under option
expected to vest |
6.6 | 1.6 | ||||||
Intrinsic value of shares under option expected to vest |
$ | 490,287 | $ | ¾ |
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The Company has a policy of issuing new shares to satisfy share option exercises. The Company has elected an accounting policy of accelerated attribution for graded vesting. | ||
As of March 26, 2006, unrecognized compensation costs related to unvested share based compensation arrangements granted under the 1999 Long-Term Incentive Plan was $0.2 million. The costs are estimated to be recognized over a period of 1.2 years. | ||
A summary of the status of the Companys unvested restricted stock as of March 26, 2006, and changes during the nine-month period ended March 26, 2006 is presented below: |
Weighted Average | ||||||||
Shares | Grant-Date Fair Value | |||||||
Year-to-date Fiscal 2006: |
||||||||
Unvested shares as of June 26, 2005 |
19,300 | $ | 7.15 | |||||
Granted |
| | ||||||
Vested |
(8,000 | ) | 7.60 | |||||
Forfeited |
| | ||||||
Unvested shares as of March 26, 2006 |
11,300 | 6.77 | ||||||
9. | Derivative Financial Instruments | ||
The Company accounts for derivative contracts and hedging activities under Statement of Financial Accounting Standards No. 133, Accounting for Derivative Instruments and Hedging Activities (SFAS No. 133) which requires all derivatives to be recorded on the balance sheet at fair value. If the derivative is a hedge, changes in the fair value of derivatives are either offset against the change in fair value of the hedged assets, liabilities or firm commitments through earnings. The Company does not enter into derivative financial instruments for trading purposes nor is it a party to any leveraged financial instruments. | |||
The Company conducts its business in various foreign currencies. As a result, it is subject to the transaction exposure that arises from foreign exchange rate movements between the dates that foreign currency transactions are recorded (export sales and purchase commitments) and the dates they are settled (cash receipts and cash disbursements in foreign currencies). The Company utilizes some natural hedging to mitigate these transaction exposures. The Company also enters into foreign currency forward contracts for the purchase and sale of European, Canadian, Brazilian and other currencies to hedge balance sheet and income statement currency exposures. These contracts are principally entered into for the purchase of inventory and equipment and the sale of Company products into export markets. Counterparties for these instruments are major financial institutions. | |||
Currency forward contracts are entered into to hedge exposure for sales in foreign currencies based on specific sales orders with customers or for anticipated sales activity for a future time period. Generally, 60-80% of the sales value of these orders is covered by forward contracts. Maturity dates of the forward contracts attempt to match anticipated receivable collections. The Company marks the outstanding accounts receivable and forward contracts to market at month end and any realized and unrealized gains or losses are recorded as other income and expense. The Company also enters currency forward contracts for committed or anticipated equipment and inventory purchases. Generally, 50-75% of the asset cost is covered by forward contracts although 100% of the asset cost may be covered by contracts in certain instances. On February 22, 2005, the Company entered into a forward exchange contract for 15.0 million Euros related to a contract to sell its European facility in |
14
Ireland. The Company was required by the financial institution to deposit $2.8 million in an interest bearing collateral account to secure its exposure to credit risk on the hedge contract. On July 1, 2005 the sale of the European facility was completed and as a result the foreign exchange contract was closed on July 15, 2005 resulting in a realized currency gain of $1.7 million and the release of the $2.8 million security deposit. Forward contracts are matched with the anticipated date of delivery of the assets and gains and losses are recorded as a component of the asset cost for purchase transactions when the Company is firmly committed. The latest maturity date for all outstanding purchase and sales foreign currency forward contracts is April 2006 and June 2006, respectively. | ||
The dollar equivalent of these forward currency contracts and their related fair values are detailed below (amounts in thousands): |
March 26, | June 26, | |||||||
2006 | 2005 | |||||||
Foreign currency purchase contracts: |
||||||||
Notional amount |
$ | 549 | $ | 168 | ||||
Fair value |
554 | 159 | ||||||
Net (gain) loss |
$ | (5 | ) | $ | 9 | |||
Foreign currency sales contracts: |
||||||||
Notional amount |
$ | 1,535 | $ | 24,414 | ||||
Fair value |
1,567 | 22,687 | ||||||
Net loss (gain) |
$ | 32 | $ | (1,727 | ) | |||
For the quarters ended March 26, 2006 and March 27, 2005, the total impact of foreign currency related items on the Condensed Consolidated Statements of Operations, including transactions that were hedged and those that were not hedged, was a pre-tax loss of $0.4 million and $0.1 million, respectively. For the year-to-date periods ended March 26, 2006 and March 27, 2005, the total impact of foreign currency related items was a pre-tax loss of $0.5 million and $0.4 million, respectively. | ||
10. | Investments in Unconsolidated Affiliates | |
On October 21, 2004, the Company announced that Unifi and Sinopec Yizheng Chemical Fiber Co., Ltd. (YCFC) signed a non-binding letter of intent to form a joint venture to manufacture, process and market polyester filament yarn in YCFCs facilities in Yizheng, Jiangsu Province, Peoples Republic of China. The plant, property and equipment that YCFC agreed to contribute to the joint venture was operating throughout 2005. On June 10, 2005, Unifi and YCFC entered into an Equity Joint Venture Contract (the JV Contract), to form Yihua Unifi Fibre Company Limited (YUFI). Under the terms of the JV Contract, each company owns a 50% equity interest in the joint venture. On August 3, 2005, the joint venture transaction closed and on August 4, 2005, the Company contributed to YUFI its initial capital contribution of $15.0 million in cash. On October 12, 2005, the Company transferred an additional $15.0 million to YUFI in the form of a shareholder loan with a one-year term to complete the capitalization of the joint venture. It is currently intended that this shareholder loan be capitalized as an additional capital contribution of Unifi to the joint venture. During the third quarter and year-to-date periods ended March 26, 2006, the Company recognized equity losses relating to YUFI of $0.9 million and $2.0 million, respectively and is currently reporting on a one month lag. In addition, the Company recognized an additional $0.6 million and $1.8 million in operating expenses for the third quarter and year-to-date periods of fiscal 2006, respectively, which were primarily reflected on the Cost of sales line item in the Condensed Consolidated Statements of Operations. These expenses are directly related to providing technological support in accordance with the JV Contract. |
15
The Company holds a 34% ownership interest in a joint venture named Parkdale America, LLC (PAL). The joint venture partner is Parkdale Mills, Inc. located in Gastonia, North Carolina. PAL is a producer of cotton and synthetic yarns for sale to the textile and apparel industries primarily within North America. PAL has 15 manufacturing facilities primarily located in central and western North Carolina. During the quarter and year-to-date periods ended March 26, 2006, the Company had equity in earnings relating to PAL of $0.0 million and $3.3 million, respectively, compared to earnings of $4.5 million and $5.7 million for the corresponding periods in the prior year. For the year, PAL has paid the Company $1.1 million in accumulated distributions during fiscal 2006. See Note 16 Commitments and Contingencies for further discussion. | ||
The Company and SANS Fibres of South Africa are partners in a 50/50 joint venture named UNIFI-SANS Technical Fibers, LLC (USTF) which produces low-shrinkage high tenacity nylon 6.6 light denier industrial (LDI) yarns in North Carolina. Unifi manages the day-to-day production and shipping of the LDI produced in North Carolina and SANS Fibres handles technical support and sales. Sales from this entity are primarily to customers in the Americas. | ||
Unifi and Nilit Ltd., located in Israel, are partners in a 50/50 joint venture named U.N.F. Industries Ltd (UNF). The joint venture produces nylon partially oriented yarn (POY) at Nilits manufacturing facility in Migdal Ha Emek, Israel. The nylon POY is utilized in the Companys nylon texturing and covering operations. For the year, U.N.F. Industries has paid the Company $1.0 million in accumulated distributions during fiscal 2006. | ||
Condensed balance sheet information as of March 26, 2006, and income statement information for the quarter and year-to-date periods ended March 26, 2006, of the combined unconsolidated equity affiliates was as follows (amounts in thousands): |
March 26, 2006 | ||||
Current assets |
$ | 147,851 | ||
Noncurrent assets |
228,560 | |||
Current liabilities |
48,529 | |||
Shareholders equity and capital accounts |
278,814 |
For the Quarter Ended | For the Nine-Months Ended | |||||||
March 26, 2006 | March 26, 2006 | |||||||
Net sales |
$ | 144,265 | $ | 406,285 | ||||
Gross profit |
6,324 | 25,612 | ||||||
Income from operations |
1,253 | 8,259 | ||||||
Net income |
916 | 7,562 |
11. | Consolidation and Cost Reduction Efforts | |
In fiscal year 2003, the Company recorded charges of $16.9 million for severance and employee related costs that were associated with the U.S. and European operations. Approximately 680 management and production level employees worldwide were affected by the reorganization. The final severance payments were completed as of the end of the first quarter of fiscal 2006. |
16
In fiscal 2004, the Company recorded restructuring charges of $27.7 million, which consisted of $12.1 million of fixed asset write-downs associated with the closure of a dye facility in Manchester, England and the consolidation of the Companys polyester operations in Ireland, $7.8 million of employee severance for approximately 280 management and production level employees, $5.7 million in lease related costs associated with the closure of the facility in Altamahaw, NC and other restructuring costs of $2.1 million primarily related to the various plant closures. All payments, excluding the lease related costs which continue until May 2008, were completed as of the end of the first quarter of fiscal 2006. | ||
On October 19, 2004, the Company announced that it planned to curtail two production lines and downsize its facility in Kinston, North Carolina, which had been acquired immediately prior to such time. During the second quarter of fiscal year 2005, the Company recorded a severance reserve of $10.7 million for approximately 500 production level employees and a restructuring reserve of $0.4 million for the cancellation of certain warehouse leases. The entire $10.9 million restructuring reserve was recorded as assumed liabilities in purchase accounting. As a result, there was no restructuring expense recorded in the Consolidated Statements of Operations. During the third quarter of fiscal year 2005, management completed the curtailment of both production lines as scheduled which resulted in an actual reduction of 388 production level employees and a reduction to the initial restructuring reserve. | ||
The table below summarizes changes to the accrued severance and accrued restructuring accounts for the nine-months ended March 26, 2006 (amounts in thousands): |
Balance at | Balance at | |||||||||||||||||||
June 26, 2005 | Charges | Adjustments | Amounts Used | March 26, 2006 | ||||||||||||||||
Accrued severance |
$ | 5,252 | $ | | $ | 43 | $ | (5,015 | ) | $ | 280 | |||||||||
Accrued
restructuring |
$ | 5,053 | $ | | $ | (1 | ) | $ | (1,107 | ) | $ | 3,945 |
12. | Impairment Charges and Assets Held for Sale | |
On August 29, 2005, the Company announced an initiative to improve the efficiency of its nylon business unit which included the closing of Plant one in Mayodan, North Carolina and moving its operations and offices to Plant three in nearby Madison, North Carolina which is the Nylon divisions largest facility with over one million square feet of production space. In connection with this initiative, the Company determined to offer for sale a plant, a warehouse and a central distribution center (CDC), all of which are located in Mayodan, North Carolina. Based on appraisals received in September 2005, the Company determined that the warehouse was impaired and recorded an impairment charge of $1.5 million, which included $0.2 million in estimated selling costs that will be paid from the proceeds of the sale when it occurs. On March 13, 2006, the Company entered into a contract to sell the CDC and related land located in Mayodan, North Carolina. The terms of the contract call for a sale price of $2.7 million, which was approximately $0.7 million below the propertys carrying value. In accordance with SFAS No. 144, Accounting for the Impairment or Disposal of Long-Lived Assets, (SFAS No. 144) the Company recorded an impairment charge of approximately $0.8 million during the third quarter of fiscal 2006 which included estimated selling costs of $0.1 million that will be paid from the proceeds of the sale. The sale is expected to close in the fourth quarter of fiscal 2006, subject to the satisfaction of customary closing conditions. |
17
The following table presents the assets that were classified as held for sale as of the periods ending March 26, 2006 and June 26, 2005 (amounts in thousands): |
March 26, 2006 | June 26, 2005 | |||||||
Land |
$ | 1,043 | $ | 1,588 | ||||
Building and improvements |
11,196 | 24,963 | ||||||
Machinery and equipment |
6,877 | 5,985 | ||||||
Total assets held for sale |
$ | 19,116 | $ | 32,536 | ||||
Assets held for sale as of June 26, 2005 included real property with a net book value of $10.6 million that related to the Companys European Division which was sold during the first quarter of fiscal 2006. See Note 15 Discontinued Operations for further discussion. | ||
13. | Retirement Plan | |
The Companys subsidiary in Ireland had a defined benefit plan (the DB Plan) that covered substantially all of its employees and was funded by both employer and employee contributions. The DB Plan provided defined retirement benefits based on years of service and the highest three year average of earnings over the ten year period preceding retirement. | ||
On July 28, 2004, the Company announced the closure of its European manufacturing operations, and as a result, recorded a plan curtailment charge in fiscal 2005. As of March 26, 2006 the Company had made its final pension contribution and does not expect any further pension related charges as a result of the closure. See Note 15 Discontinued Operations for further discussion of the closure. | ||
The net periodic pension expense recognized in the third quarter and year-to-date period of fiscal 2006 is as follows (amounts in thousands): |
For the Quarter Ended | For the Nine-Month Ended | |||||||
March 26, 2006 | March 26, 2006 | |||||||
Pension expense: |
||||||||
Interest costs |
$ | (2 | ) | $ | 1,206 | |||
Expected return on plan assets |
2 | (1,206 | ) | |||||
Net periodic pension expense |
$ | | $ | | ||||
14. | Long-Term Debt | |
The Company has a $100 million asset based revolving credit agreement (the Credit Agreement) that terminates on December 7, 2006. The Credit Agreement is secured by substantially all U.S. assets excluding manufacturing facilities and manufacturing equipment. Borrowing availability is based on eligible domestic accounts receivable and inventory. | ||
As of March 26, 2006, the Company had no outstanding borrowings and had gross availability of approximately $93.7 million, or net availability of approximately $68.7 million after the liquidity test, under the terms of the Credit Agreement. Borrowings under the Credit Agreement bear interest at rates selected periodically by the Company of LIBOR plus 1.75% to 3.00% and/or prime plus 0.25% to 1.50%. The interest rate matrix is based on the Companys leverage ratio of funded debt to EBITDA, as defined by the Credit Agreement. The interest rate in effect at March 26, 2006, was 7.9%. Under the Credit Agreement, the Company pays an unused line fee ranging from 0.25% to 0.50% per annum on the unused portion of the commitment. |
18
The Credit Agreement contains customary covenants for asset based loans which restrict future borrowings and capital spending and, if availability is less than $25 million at any time during the quarter, include a required minimum fixed charge coverage ratio of 1.1 to 1.0 and a required maximum leverage ratio of 5.0 to 1.0. At March 26, 2006, the Company had availability in excess of $25 million, so the covenants did not apply. | ||
On February 5, 1998, the Company issued $250 million of senior, unsecured debt securities which bear a coupon rate of 6.5% and mature on February 1, 2008. The estimated fair value of the notes, based on quoted market prices, at March 26, 2006 and June 26, 2005, was approximately $226 million and $210 million, respectively. The Company makes semi-annual interest payments of $8.1 million on the first business day of February and August. See Note 17 Subsequent Events for further discussion of the bonds. | ||
As part of the acquisition of the Kinston facility from INVISTA and upon finalizing the quantities and value of the acquired inventory, Unifi Kinston, LLC, a subsidiary of the Company, entered into a $24.4 million five-year Loan Agreement. The loan, called for interest only payments for the first two years, bore interest at 10% per annum and was payable in arrears each quarter commencing December 31, 2004 until paid in full. On July 25, 2005 the Company paid off the $24.4 million note payable, including accrued interest, associated with the acquisition of the Kinston POY manufacturing facility. | ||
15. | Discontinued Operations | |
On July 28, 2004, the Company announced its decision to close its European manufacturing operations and associated sales offices throughout Europe (the European Division). The manufacturing facilities in Ireland ceased operations on October 31, 2004. On February 24, 2005, the Company announced that it had entered into three separate contracts to sell the property, plant and equipment of the European Division for approximately $38.0 million. Through June 26, 2005, the Company received aggregate proceeds of $9.9 million from the sales contracts. The Company received the remaining proceeds of $28.1 million during the first quarter of fiscal year 2006, which resulted in a net gain of approximately $4.6 million. The European Divisions assets held for sale were separately stated in the June 26, 2005 Consolidated Balance Sheet, and the discontinued operations operating results were separately stated in the Consolidated Statements of Operations for all periods presented. The assets held for sale were reported in the Companys polyester segment. | ||
The Companys dyed facility in Manchester, England was closed in June 2004 and any remaining physical assets were abandoned in June 2005. In accordance with SFAS No. 144, the complete abandonment of the dyed business which occurred in June 2005 required a reclassification of the operating results for this facility as discontinued operations for all periods presented. Accordingly, prior period results have been restated to reflect the abandonment. | ||
On July 28, 2005, the Company announced that it would discontinue the operations of the Companys external sourcing business, Unimatrix Americas. As of March 26, 2006, managements plan to exit the business was successfully completed resulting in the reclassification of the segments losses for the current and prior years reporting periods as discontinued operations. |
19
Beginning with the third quarter of fiscal 2006, the Company separately disclosed the operating and investing portions of the cash flows attributable to all discontinued operations in the Condensed Consolidated Statements of Cash Flows. In prior periods these cash activities were combined as a single line item on the statement. | ||
Results of operations of the European Division, the dyed facility in England, and the sourcing segment for the quarters and year-to-date periods ended March 26, 2006 and March 27, 2005 were as follows (amounts in thousands): |
For the Quarters Ended | For the Nine-Months Ended | |||||||||||||||
March 26, | March 27, | March 26, | March 27, | |||||||||||||
2006 | 2005 | 2006 | 2005 | |||||||||||||
Net sales |
$ | 418 | $ | 1,798 | $ | 3,940 | $ | 26,942 | ||||||||
Loss from operations before
Income taxes |
$ | (1,315 | ) | $ | (2,256 | ) | $ | (691 | ) | $ | (10,423 | ) | ||||
Restructuring (charges) recoveries |
| 360 | | (16,338 | ) | |||||||||||
Loss from discontinued operations
before income taxes |
(1,315 | ) | (1,896 | ) | (691 | ) | (26,761 | ) | ||||||||
Income tax benefit |
(525 | ) | (237 | ) | (1,247 | ) | (510 | ) | ||||||||
Net income (loss) from
discontinued
operations, net of tax |
$ | (790 | ) | $ | (1,659 | ) | $ | 556 | $ | (26,251 | ) | |||||
16. | Commitments and Contingencies | |
The Company and Dupont entered into a manufacturing Alliance (the Alliance) in June 2000 to produce partially oriented polyester filament yarn. One of Duponts manufacturing facilities in the Alliance was located in Kinston, North Carolina (the Kinston Site) and was purchased by the Company on September 30, 2004. The land with the Kinston Site is leased pursuant to a 99 year ground lease (Ground Lease) with Dupont. Since 1993, Dupont has been investigating and cleaning up the Kinston Site under the supervision of the United States Environmental Protection Agency (EPA) and the North Carolina Department of Environment and Natural Resources pursuant to the Resource Conservation and Recovery Act Corrective Action program. The Corrective Action Program requires Dupont to identify all potential areas of environmental concern known as areas of concern or solid waste management units, assess the extent of contamination at the identified areas and clean them up to applicable regulatory standards. Under the terms of the Ground Lease, upon completion by Dupont of required remedial action, ownership of the Kinston Site will pass to the Company. Thereafter, the Company will have responsibility for future remediation requirements, if any, at the areas previously addressed by Dupont and to any other areas at the plant. At this time the Company has no basis to determine if and when it will have any responsibility or obligation with respect to the AOCs or the extent of any potential liability for the same. | ||
The Company maintains a 34% interest in PAL, a private company, which manufactures and sells open-end and air jet spun cotton. The Company accounts for its investment in PAL on the equity method of accounting. As of March 26, 2006, the carrying value of the Companys investment in PAL (including goodwill value) was $141.0 million. During the quarter and year-to-date periods ended March 26, 2006, the Company had equity in earnings relating to PAL of $0.0 million and $3.3 million, respectively compared to earnings of $4.5 million and $5.7 million for the corresponding periods in the prior year. | ||
The Company was informed by PAL of its participation in activities with competitors in the markets for open-end and air jet spun cotton and polycotton yarns used in the manufacture of hosiery and other garments that may have resulted in violations of US antitrust laws (the PAL Activities). The |
20
Company believes that it had no involvement whatsoever in the activities at issue and believes it has no liability arising out of them. | ||
PAL informed the Company that it voluntarily disclosed the activities to the U.S. Department of Justice Antitrust Division (the DOJ), and that the DOJ has launched an investigation of the activities. PAL informed the Company that it is cooperating fully with the DOJ. If PAL violated U.S. antitrust laws, PAL could face civil liability including treble damages. It should be noted that the Antitrust Criminal Penalty Enhancement and Reform Act of 2004 (the Act) provides in part that an antitrust leniency applicant is not liable for treble damages. The Company has not yet determined if the provisions of the Act will be applicable to PAL. | ||
The Company has been named in various federal class action lawsuits and a demand for relief under Massachusetts law related to the PAL Activities. The Company has denied all the allegations against it in these claims and intends to vigorously defend itself. The aforementioned federal class action lawsuits have been consolidated into one action in the United States District Court for the Middle District of North Carolina, Greensboro Division (the Court) under the caption In Re Cotton Yarn Antitrust Litigation (the Consolidated Action). On January 14, 2005 with the consent of the plaintiffs, the Judge in the case signed a Notice and Order of Dismissal Without Prejudice and Stipulation for Tolling of Statute of Limitations and Tolling Agreement (the Dismissal). The Dismissal provides, among other things, that the claims against the Company in the litigation are dismissed without prejudice; that the applicable statute of limitations with respect to the claims of the plaintiffs shall be tolled during the pendency of the litigation; that if the plaintiffs counsel elect to rename the Company as a defendant in the litigation, for purposes of the statute of limitations, the refiling shall relate back to the date of the filing of the initial complaint in the litigation; and that the Company agrees to provide discovery in the litigation as though it was a party to the litigation, including responding to interrogatories, requests for production of documents, and notices of deposition. | ||
Effective August 16, 2005, Parkdale Mills, Inc. and PAL signed a Settlement Agreement with the Class Representatives and Class Members (hereinafter collectively referred to as the Settlement Class) in the Consolidated Action agreeing to settle this litigation. Under the terms of the Settlement Agreement, Parkdale Mills, Inc., PAL and their joint venture partners (with particular reference to Unifi, Inc.) are released upon final Court approval of the settlement. This settlement must be approved by the Court before it is effective. On November 1, 2005, the Court preliminarily approved the agreement and set a hearing for February 14, 2006 for purposes of determining if the proposed settlement shall be approved by the Court. The final judgment to effectuate this settlement occurred on February 16, 2006. | ||
On September 7, 2005, the Company and Parkdale Mills, Inc. signed an Amendment to the PAL Operating Agreement that provides that the burden of any portion of the settlement amount contemplated in the Settlement Agreement that is to be borne by PAL will be allocated to and borne by Parkdale Mills, Inc. as a Member of PAL. | ||
17. | Subsequent Events | |
On April 20, 2006, the Company re-organized its domestic business operations, and as a result, it expects to record a restructuring charge for severance of approximately $1.0 million in the fourth quarter of fiscal 2006. Approximately 45 management level salaried employees were affected by the plan of reorganization. |
21
The Company has announced that it has commenced a tender offer for all of its outstanding 6 1/2% senior notes due 2008 for cash consideration of $1,000 per $1,000 in aggregate principal amount of the notes being tendered. The tender offer is combined with a consent solicitation to amend the indenture pursuant to which the notes were issued to eliminate from the indenture substantially all of the restrictive covenants and certain events of default contained therein and modify the procedures and restrictions related to defeasance of the notes. The Company intends to fund the purchase price in the tender offer with available cash and proceeds from a new debt financing, and the tender offer is conditioned on, among other things, successful receipt of net proceeds of a debt financing sufficient to finance the tender offer on terms satisfactory to the Company and the amendment of the Credit Agreement to extend its maturity, permit the debt financing and revise some of its covenants and other terms. The tender offer is scheduled to expire on May 25, 2006. |
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| sales volume, which is an indicator of demand; | ||
| margins, which are indicators of product mix and profitability; | ||
| EBITDA, which is an indicator of our ability to pay debt; and | ||
| working capital of each business unit as a percentage of sales, which is an indicator of our production efficiency and ability to manage our inventory and receivables. |
26
For the Quarters Ended | ||||||||||||||||||||
March 26, 2006 | March 27, 2005 | |||||||||||||||||||
% to Total | % to Total | % Change | ||||||||||||||||||
Net sales |
||||||||||||||||||||
Polyester |
$ | 141,626 | 78.1 | $ | 157,997 | 76.1 | (10.4 | ) | ||||||||||||
Nylon |
39,772 | 21.9 | 49,691 | 23.9 | (20.0 | ) | ||||||||||||||
Total |
$ | 181,398 | 100.0 | $ | 207,688 | 100.0 | (12.7 | ) | ||||||||||||
% to Sales | % to Sales | |||||||||||||||||||
Gross profit |
||||||||||||||||||||
Polyester |
$ | 11,881 | 6.5 | $ | 6,508 | 3.1 | 82.6 | |||||||||||||
Nylon |
1,256 | 0.7 | 2,824 | 1.4 | (55.5 | ) | ||||||||||||||
Total |
13,137 | 7.2 | 9,332 | 4.5 | 40.8 | |||||||||||||||
Selling, general and administrative
expenses |
||||||||||||||||||||
Polyester |
7,904 | 4.4 | 8,154 | 4.0 | (3.1 | ) | ||||||||||||||
Nylon |
2,280 | 1.2 | 3,206 | 1.5 | (28.9 | ) | ||||||||||||||
Total |
10,184 | 5.6 | 11,360 | 5.5 | (10.4 | ) | ||||||||||||||
Write down of long-lived assets |
||||||||||||||||||||
Polyester |
| | | | | |||||||||||||||
Nylon |
815 | 0.4 | | | | |||||||||||||||
Total |
815 | 0.4 | | | | |||||||||||||||
Other (income) expense, net |
3,257 | 1.8 | 239 | 0.1 | | |||||||||||||||
Loss from continuing operations
before income taxes and
extraordinary item |
(1,119 | ) | (0.6 | ) | (2,267 | ) | (1.1 | ) | (50.6 | ) | ||||||||||
Provision (benefit) for income taxes |
208 | 0.1 | (654 | ) | (0.3 | ) | | |||||||||||||
Loss from continuing operations
before income taxes and
extraordinary item |
(1,327 | ) | (0.7 | ) | (1,613 | ) | (0.8 | ) | (17.7 | ) | ||||||||||
Loss from discontinued
operations, net of tax |
(790 | ) | (0.4 | ) | (1,659 | ) | (0.8 | ) | (52.3 | ) | ||||||||||
Extraordinary gain net of tax of $0 |
| | 1,342 | 0.6 | | |||||||||||||||
Net loss |
$ | (2,117 | ) | (1.1 | ) | $ | (1,930 | ) | (1.0 | ) | 9.7 | |||||||||
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For the Nine-Months Ended | ||||||||||||||||||||
March 26, 2006 | March 27, 2005 | |||||||||||||||||||
% to Total | % to Total | % Change | ||||||||||||||||||
Net sales |
||||||||||||||||||||
Polyester |
$ | 422,581 | 76.1 | $ | 436,517 | 73.6 | (3.2 | ) | ||||||||||||
Nylon |
133,036 | 23.9 | 156,851 | 26.4 | (15.2 | ) | ||||||||||||||
Total |
$ | 555,617 | 100.0 | $ | 593,368 | 100.0 | (6.4 | ) | ||||||||||||
% to Sales | % to Sales | |||||||||||||||||||
Gross profit
|
||||||||||||||||||||
Polyester |
$ | 27,027 | 4.8 | $ | 27,072 | 4.6 | (0.2 | ) | ||||||||||||
Nylon |
3,883 | 0.7 | 2,917 | 0.5 | 33.2 | |||||||||||||||
Total |
30,910 | 5.5 | 29,989 | 5.1 | 3.1 | |||||||||||||||
Selling, general and administrative
expenses |
||||||||||||||||||||
Polyester |
24,480 | 4.4 | 21,890 | 3.7 | 11.8 | |||||||||||||||
Nylon |
6,652 | 1.2 | 8,658 | 1.5 | (23.2 | ) | ||||||||||||||
Total |
31,132 | 5.6 | 30,548 | 5.2 | 1.9 | |||||||||||||||
Restructuring charges (recovery) |
||||||||||||||||||||
Polyester |
47 | | | | | |||||||||||||||
Nylon |
(18 | ) | | | | | ||||||||||||||
Total |
29 | | | | | |||||||||||||||
Write down of long-lived assets |
||||||||||||||||||||
Polyester |
| | | | | |||||||||||||||
Nylon |
2,315 | 0.4 | | | | |||||||||||||||
Total |
2,315 | 0.4 | | | | |||||||||||||||
Other (income) expense, net |
7,984 | 1.4 | 10,926 | 1.8 | (26.9 | ) | ||||||||||||||
Loss from continuing operations
before income taxes |
(10,550 | ) | (1.9 | ) | (11,485 | ) | (1.8 | ) | (8.1 | ) | ||||||||||
Benefit for income taxes |
(1,023 | ) | (0.2 | ) | (4,163 | ) | (0.7 | ) | (75.4 | ) | ||||||||||
Loss from continuing operations |
(9,527 | ) | (1.7 | ) | (7,322 | ) | (1.2 | ) | 30.1 | |||||||||||
Income (loss) from discontinued
operations, net of tax |
556 | 0.1 | (26,251 | ) | (4.4 | ) | (102.1 | ) | ||||||||||||
Extraordinary gainnet of taxes of
$0 |
| | 1,342 | 0.2 | | |||||||||||||||
Net loss |
$ | (8,971 | ) | (1.6 | ) | $ | (32,231 | ) | (5.4 | ) | (72.2 | ) | ||||||||
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March 26, 2006 | ||||
Current assets |
$ | 147,851 | ||
Noncurrent assets |
228,560 | |||
Current liabilities |
48,529 | |||
Shareholders equity and capital accounts |
278,814 |
For the Quarter Ended | For the Nine-Months Ended | |||||||
March 26, 2006 | March 26, 2006 | |||||||
Net sales |
$ | 144,265 | $ | 406,285 | ||||
Gross profit |
6,324 | 25,612 | ||||||
Income from operations |
1,253 | 8,259 | ||||||
Net income |
916 | 7,562 |
35
Balance at | Balance at | |||||||||||||||||||
June 26, 2005 | Charges | Adjustments | Amount Used | March 26, 2006 | ||||||||||||||||
Accrued severance |
$ | 5,252 | $ | | $ | 43 | $ | (5,015 | ) | $ | 280 | |||||||||
Accrued
restructuring |
$ | 5,053 | $ | | $ | (1 | ) | $ | (1,107 | ) | $ | 3,945 |
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| the competitive nature of the textile industry and the impact of worldwide competition; | ||
| the availability, sourcing and pricing of raw materials; | ||
| general domestic and international economic and industry conditions in markets where we compete, such as recession and other economic and political factors over which we have no control; | ||
| changes in consumer spending, customer preferences, fashion trends and end-uses; | ||
| reduction of production costs; | ||
| changes in the trade regulatory environment, governmental and authoritative bodies policies and legislation; | ||
| changes in currency exchange rates, interest and inflation rates; | ||
| the financial condition of customers; | ||
| the impact of environmental, health and safety regulations; | ||
| technological advancements; | ||
| the continued availability of financial resources to fund capital expenditures; | ||
| the operating performance of joint ventures, alliances and other equity investments and employee relations. |
40
41
March 26, | June 26, | |||||||
2006 | 2005 | |||||||
Foreign currency purchase contracts: |
||||||||
Notional amount |
$ | 549 | $ | 168 | ||||
Fair value |
554 | 159 | ||||||
Net (gain) loss |
$ | (5 | ) | $ | 9 | |||
Foreign currency sales contracts: |
||||||||
Notional amount |
$ | 1,535 | $ | 24,414 | ||||
Fair value |
1,567 | 22,687 | ||||||
Net loss (gain) |
$ | 32 | $ | (1,727 | ) | |||
42
Total Number of | Maximum Number | |||||||||||||||
Total Number | Average Price | Shares Purchased as | of Shares that May | |||||||||||||
of | Paid | Part of Publicly | Yet Be Purchased | |||||||||||||
Shares | per | Announced Plans | Under the Plans or | |||||||||||||
Period | Purchased | Share | or Programs | Programs | ||||||||||||
12/26/05 1/25/06 |
| | | 6,807,241 | ||||||||||||
1/26/06 2/25/06 |
| | | 6,807,241 | ||||||||||||
2/26/06 3/26/06 |
| | | 6,807,241 | ||||||||||||
Total |
| | | |||||||||||||
43
(31a) Chief Executive Officers certification pursuant to Section 302 of the Sarbanes-Oxley Act of 2002, filed herewith. | |||
(31b) Chief Financial Officers certification pursuant to Section 302 of the Sarbanes-Oxley Act of 2002, filed herewith. | |||
(32a) Chief Executive Officers certification pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, filed herewith. | |||
(32b) Chief Financial Officers certification pursuant to Section 906 of the Sarbanes-Oxley Act of 2002, filed herewith. |
44
Date: April 28, 2006
|
/s/ WILLIAM M. LOWE, JR. | |
William M. Lowe, Jr. | ||
Vice President, Chief Operating Officer and Chief Financial Officer (Mr. Lowe is the Principal Financial Officer and has been duly authorized to sign on behalf of the Registrant.) |